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IAC Assessment: TA0107
Sponsored by:
DOE MESC
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IAC Assessment: TA0107
IAC Center University of Texas, Arlington
Assessment Year 2005
Principal Product surgical screws
NAICS 339112 - Surgical and Medical Instrument Manufacturing
SIC 3841 - Surgical And Medical Instruments
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 43,000
Annual Production 650,000 Pieces
Production Hrs. Annual 5,970
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $86,683 1,188,300 kWh $0.07
Electricity Demand $28,801 3,640 kW-months/year $7.91
Natural Gas $4,061 456 MMBtu $8.91
TOTAL ENERGY COSTS $119,545
RECOMMENDED SAVINGS* $12,643 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,800
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,800
Cost:
$4,390
$6,500 98,505 $2,300 198 $6,500
98,505
kWh
$2,300
198
kW-months/year
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,100
Cost:
$128
$1,550 23,500 $550 47 $1,550
23,500
kWh
$550
47
kW-months/year
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$900
Cost:
$300
$900 13,723 - - $900
13,723
kWh
-
-
kW-months/year
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$488
Cost:
$110
$488 7,400 - - $488
7,400
kWh
-
-
kW-months/year
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$355
Cost:
$510
$285 4,322 $70 6 $285
4,322
kWh
$70
6
kW-months/year
TOTAL RECOMMENDED Savings:
$12,643
Cost:
$5,438
$9,723 147,450 $2,920 251 $9,723
147,450
kWh
$2,920
251
kW-months/year
TOTAL IMPLEMENTED Savings:
$11,800
Cost:
$4,818
$8,950 135,728 $2,850 245 $8,950
135,728
kWh
$2,850
245
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand