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IAC Assessment: TA0107
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IAC Assessment: TA0107
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Texas, Arlington
Assessment Year 2005
Principal Product surgical screws
NAICS 339112 - Surgical and Medical Instrument Manufacturing
SIC 3841 - Surgical And Medical Instruments
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 43,000
Annual Production 650,000 Pieces
Production Hrs. Annual 5,970
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $86,683 1,188,300 kWh $0.07
Electricity Demand $28,801 3,640 kW-months/year $7.91
Natural Gas $4,061 456 MMBtu $8.91
TOTAL ENERGY COSTS $119,545
RECOMMENDED SAVINGS* $12,643 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,800
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,800
Cost:
$4,390
$6,500 98,505 $2,300 198 $6,500
98,505
kWh
$2,300
198
kW-months/year
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,100
Cost:
$128
$1,550 23,500 $550 47 $1,550
23,500
kWh
$550
47
kW-months/year
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$900
Cost:
$300
$900 13,723 - - $900
13,723
kWh
-
-
kW-months/year
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$488
Cost:
$110
$488 7,400 - - $488
7,400
kWh
-
-
kW-months/year
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$355
Cost:
$510
$285 4,322 $70 6 $285
4,322
kWh
$70
6
kW-months/year
TOTAL RECOMMENDED Savings:
$12,643
Cost:
$5,438
$9,723 147,450 $2,920 251 $9,723
147,450
kWh
$2,920
251
kW-months/year
TOTAL IMPLEMENTED Savings:
$11,800
Cost:
$4,818
$8,950 135,728 $2,850 245 $8,950
135,728
kWh
$2,850
245
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand