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IAC Assessment: TN0428
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IAC Assessment: TN0428
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IAC Center University of Tennessee
Assessment Year 1991
Principal Product DIMENSIONAL HARDWARE
NAICS n/a
SIC 2426 - Hardwood Dimension & Flooring Mills
Sales $10,000,000-$50,000,000
# of Employees 153
Plant Area (Sq.Ft.) 0
Annual Production 14,700,000 Pounds
Production Hrs. Annual 4,410
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $268,168 5,834,408 kWh $0.05
Natural Gas $6,667 1,498 MMBtu $4.45
Wood $194,000 252,000 MMBtu $0.77
TOTAL ENERGY COSTS $468,835
RECOMMENDED SAVINGS* $247,374 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Wood Administrative Changes Electricity Usage Natural Gas Wood Administrative Changes
$ kWh $ MMBtu $ MMBtu $ $
01: 2.1335 REPLACE GASOLINE WITH DIESEL, LPG, OR NATURAL GAS Savings:
$217,463
Cost:
-
$222,313 4,837,632 - - $(-4,850) (-63,000) - - $222,313
4,837,632
kWh
-
-
MMBtu
$(-4,850)
(-63,000)
MMBtu
-
-
$
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$361
Cost:
$984
- - $105 23 $256 2,091 - - -
-
kWh
$105
23
MMBtu
$256
2,091
MMBtu
-
-
$
03: 2.6232 INSTALL SET-BACK TIMERS Savings:
$11,136
Cost:
-
$11,136 242,087 - - - - - - $11,136
242,087
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
04: 2.7123 KEEP LAMPS AND REFLECTORS CLEAN Savings:
$8,847
Cost:
-
$8,251 179,367 - - - - $596 - $8,251
179,367
kWh
-
-
MMBtu
-
-
MMBtu
$596
-
$
05: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$73
Cost:
$75
- - $21 5 $52 460 - - -
-
kWh
$21
5
MMBtu
$52
460
MMBtu
-
-
$
06: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$2,021
Cost:
$500
- - $2,021 449 - - - - -
-
kWh
$2,021
449
MMBtu
-
-
MMBtu
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$742
Cost:
$510
$742 16,120 - - - - - - $742
16,120
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
08: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$634
Cost:
$2,100
$634 13,775 - - - - - - $634
13,775
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,578
Cost:
$451
$1,578 34,291 - - - - - - $1,578
34,291
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$607
Cost:
$660
$607 13,189 - - - - - - $607
13,189
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
11: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,912
Cost:
$5,900
$3,912 - - - - - - - $3,912
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$247,374
Cost:
$11,180
$249,173 5,336,461 $2,147 477 $(-4,542) (-60,449) $596 - $249,173
5,336,461
kWh
$2,147
477
MMBtu
$(-4,542)
(-60,449)
MMBtu
$596
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $
Electricity Usage Natural Gas Wood Administrative Changes Electricity Usage Natural Gas Wood Administrative Changes