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IAC Assessment: TN0600
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IAC Assessment: TN0600
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IAC Center University of Tennessee
Assessment Year 1997
Principal Product Ready-to-assemble wooden furniture
NAICS n/a
SIC 2521 - Wood Office Furniture
Sales $10,000,000-$50,000,000
# of Employees 347
Plant Area (Sq.Ft.) 300,000
Annual Production 130,000 Pieces
Production Hrs. Annual 6,240
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $162,993 7,876,905 kWh $0.02
Electricity Demand $75,708 13,376 kW-months/year $5.66
Electricity Fees $90,583 - $ -
LPG $60,060 8,594 MMBtu $6.99
TOTAL ENERGY COSTS $924,954
RECOMMENDED SAVINGS* $220,900 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $87,170
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Primary Product Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Primary Product
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
01: 4.421 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$105,000
Cost:
$10,000
- - - - - - - - $(-25,000) - $130,000 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$(-25,000)
-
$
$130,000
-
$
02: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$62,970
Cost:
$9,000
$(-800) (-49,824) - - - - $63,770 570,000 - - - - $(-800)
(-49,824)
kWh
-
-
kW-months/year
-
-
gal
$63,770
570,000
lb
-
-
$
-
-
$
03: 2.6225 ELIMINATE THIRD SHIFT Savings:
$20,340
Cost:
$4,000
$25,420 1,588,511 - - - - - - $(-5,080) - - - $25,420
1,588,511
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$(-5,080)
-
$
-
-
$
04: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$6,580
Cost:
-
- - - - $14,690 40,500 $(-8,110) - - - - - -
-
kWh
-
-
kW-months/year
$14,690
40,500
gal
$(-8,110)
-
lb
-
-
$
-
-
$
05: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$9,100
Cost:
$3,775
$9,100 568,581 - - - - - - - - - - $9,100
568,581
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$8,925
Cost:
$6,000
- - - - - - $8,925 - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$8,925
-
lb
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,140
Cost:
$410
$3,140 196,366 - - - - - - - - - - $3,140
196,366
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,500
Cost:
$5,675
- - $2,500 - - - - - - - - - -
-
kWh
$2,500
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,360
Cost:
$2,590
$610 38,101 $750 132 - - - - - - - - $610
38,101
kWh
$750
132
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
10: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$985
Cost:
$535
$985 61,547 - - - - - - - - - - $985
61,547
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$220,900
Cost:
$41,985
$38,455 2,403,282 $3,250 132 $14,690 40,500 $64,585 570,000 $(-30,080) - $130,000 - $38,455
2,403,282
kWh
$3,250
132
kW-months/year
$14,690
40,500
gal
$64,585
570,000
lb
$(-30,080)
-
$
$130,000
-
$
TOTAL IMPLEMENTED Savings:
$87,170
Cost:
$21,265
$25,230 1,576,788 $3,250 132 - - $63,770 570,000 $(-5,080) - - - $25,230
1,576,788
kWh
$3,250
132
kW-months/year
-
-
gal
$63,770
570,000
lb
$(-5,080)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Primary Product Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Primary Product