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IAC Assessment: TN0629
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IAC Assessment: TN0629
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IAC Center University of Tennessee
Assessment Year 1998
Principal Product Precision balls and rollers
NAICS n/a
SIC 3526 -
Sales $50,000,000-$100,000,000
# of Employees 258
Plant Area (Sq.Ft.) 123,000
Annual Production 86,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $467,442 17,054,807 kWh $0.03
Electricity Demand $188,551 20,138 kW-months/year $9.36
Electricity Fees $27,994 - $ -
Natural Gas $83,282 12,780 MMBtu $6.52
TOTAL ENERGY COSTS $954,119
RECOMMENDED SAVINGS* $174,390 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $87,730
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Primary Raw Material Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
01: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$62,560
Cost:
$5,700
- - - - - - - - - - $62,560 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$62,560
-
$
-
-
$
02: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$35,290
Cost:
$98,000
$(-3,430) (-137,163) - - - - - - $38,720 - - - - - $(-3,430)
(-137,163)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$38,720
-
gal
-
-
$
-
-
$
03: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$24,360
Cost:
$9,800
- - - - - - - - $24,360 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$24,360
-
gal
-
-
$
-
-
$
04: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$21,285
Cost:
$25,800
- - - - - - - - - - - - $21,285 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$21,285
-
$
05: 3.4151 MINIMIZE WATER USAGE Savings:
$16,270
Cost:
-
- - - - - - $16,270 6,500,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$16,270
6,500,000
Tgal
-
-
gal
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$9,370
Cost:
$10,185
$4,540 181,712 $4,830 516 - - - - - - - - - - $4,540
181,712
kWh
$4,830
516
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
07: 2.5194 REDESIGN PROCESS Savings:
$2,675
Cost:
$1,100
- - - - $2,675 410 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,675
410
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,370
Cost:
$1,800
$880 35,170 $490 48 - - - - - - - - - - $880
35,170
kWh
$490
48
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
09: 3.4155 METER WASTE WATER Savings:
$1,210
Cost:
$2,980
- - - - - - $1,210 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,210
-
Tgal
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$174,390
Cost:
$155,365
$1,990 79,719 $5,320 564 $2,675 410 $17,480 6,500,000 $63,080 - $62,560 - $21,285 - $1,990
79,719
kWh
$5,320
564
kW-months/year
$2,675
410
MMBtu
$17,480
6,500,000
Tgal
$63,080
-
gal
$62,560
-
$
$21,285
-
$
TOTAL IMPLEMENTED Savings:
$87,730
Cost:
$35,580
- - - - $2,675 410 $1,210 - - - $62,560 - $21,285 - -
-
kWh
-
-
kW-months/year
$2,675
410
MMBtu
$1,210
-
Tgal
-
-
gal
$62,560
-
$
$21,285
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Primary Raw Material Primary Product