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IAC Assessment: TN0672
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IAC Assessment: TN0672
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IAC Center University of Tennessee
Assessment Year 2000
Principal Product Hermetic motors
NAICS n/a
SIC 3621 - Motors And Generators
Sales $50,000,000-$100,000,000
# of Employees 400
Plant Area (Sq.Ft.) 200,000
Annual Production 5,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $796,768 19,556,565 kWh $0.04
Electricity Demand $205,980 36,492 kW-months/year $5.64
Electricity Fees $102,299 - $ -
LPG $450,984 52,149 MMBtu $8.65
TOTAL ENERGY COSTS $1,556,031
RECOMMENDED SAVINGS* $187,631 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Increase in Production Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Increase in Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ %
01: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$65,150
Cost:
$167,200
- - - - - - - - $58,750 - $6,400 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$58,750
-
$
$6,400
-
%
02: 3.7135 MINIMIZE USE OF RAGS THROUGH WORKER TRAINING Savings:
$30,000
Cost:
-
- - - - - - $30,000 1,500 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$30,000
1,500
lb
-
-
$
-
-
%
03: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$18,266
Cost:
$27,000
$7,967 195,487 $10,299 1,646 - - - - - - - - $7,967
195,487
kWh
$10,299
1,646
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
04: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$14,770
Cost:
$17,800
$14,770 293,083 - - - - - - - - - - $14,770
293,083
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$13,010
Cost:
$1,650
$13,010 241,794 - - - - - - - - - - $13,010
241,794
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
06: 2.7245 USE DIRECT AIR SUPPLY TO EXHAUST HOODS Savings:
$8,990
Cost:
$19,000
$8,990 167,057 - - - - - - - - - - $8,990
167,057
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
07: 3.7214 REDUCE OR ELIMINATE WASTE Savings:
$8,100
Cost:
$3,650
- - - - - - $8,100 4,050 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,100
4,050
lb
-
-
$
-
-
%
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,385
Cost:
$13,750
- - - - $7,385 683 - - - - - - -
-
kWh
-
-
kW-months/year
$7,385
683
MMBtu
-
-
lb
-
-
$
-
-
%
09: 2.2514 COVER OPEN TANKS Savings:
$7,260
Cost:
$1,500
$7,260 134,818 - - - - - - - - - - $7,260
134,818
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
10: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$6,380
Cost:
$13,800
$6,380 216,002 - - - - - - - - - - $6,380
216,002
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
11: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$3,630
Cost:
-
$1,420 61,547 $2,210 204 - - - - - - - - $1,420
61,547
kWh
$2,210
204
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,770
Cost:
$1,440
$1,080 38,101 $1,690 156 - - - - - - - - $1,080
38,101
kWh
$1,690
156
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
13: 2.5195 CHANGE PRODUCT DESIGN TO REDUCE ENERGY REQUIREMENTS Savings:
$1,920
Cost:
$5,000
$1,920 44,549 - - - - - - - - - - $1,920
44,549
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$187,631
Cost:
$271,790
$62,797 1,392,438 $14,199 2,006 $7,385 683 $38,100 5,550 $58,750 - $6,400 - $62,797
1,392,438
kWh
$14,199
2,006
kW-months/year
$7,385
683
MMBtu
$38,100
5,550
lb
$58,750
-
$
$6,400
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ %
Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Increase in Production Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Increase in Production