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IAC Assessment: TN0695
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IAC Assessment: TN0695
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IAC Center University of Tennessee
Assessment Year 2000
Principal Product Disposable Razors
NAICS n/a
SIC 3421 - Cutlery
Sales $50,000,000-$100,000,000
# of Employees 176
Plant Area (Sq.Ft.) 140,000
Annual Production 1,700,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $370,802 11,412,661 kWh $0.03
Electricity Demand $211,861 21,459 kW-months/year $9.87
Natural Gas $6,567 951 MMBtu $6.91
TOTAL ENERGY COSTS $2,500,790
RECOMMENDED SAVINGS* $289,435 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ lb $ $ $ $
01: 4.4210 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$80,000
Cost:
$16,690
- - - - - - - - - - - - $80,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
$80,000
-
$
-
-
$
02: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$52,800
Cost:
$320
- - - - - - - - $52,800 350 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$52,800
350
lb
-
-
lb
-
-
$
-
-
$
03: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$50,645
Cost:
$5,075
$42,440 1,326,202 - - - - - - - - - - - - $8,205 - $42,440
1,326,202
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
$8,205
-
$
04: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$28,960
Cost:
$52,400
- - - - - - $28,960 55,100 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$28,960
55,100
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
05: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$26,200
Cost:
$18,500
- - $26,200 232 - - - - - - - - - - - - -
-
kWh
$26,200
232
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
06: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$20,730
Cost:
$1,175
- - - - - - - - $20,730 886 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$20,730
886
lb
-
-
lb
-
-
$
-
-
$
07: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$15,015
Cost:
$21,850
$10,675 333,529 $4,340 92 - - - - - - - - - - - - $10,675
333,529
kWh
$4,340
92
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,245
Cost:
-
$4,210 131,594 $2,035 18 - - - - - - - - - - - - $4,210
131,594
kWh
$2,035
18
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
09: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$3,800
Cost:
$5,510
$3,650 84,115 - - $150 22 - - - - - - - - - - $3,650
84,115
kWh
-
-
kW-months/year
$150
22
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
10: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$2,880
Cost:
$1,850
$1,595 48,066 $1,080 16 - - - - - - $205 - - - - - $1,595
48,066
kWh
$1,080
16
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$205
-
lb
-
-
$
-
-
$
11: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,160
Cost:
$2,820
$2,160 49,824 - - - - - - - - - - - - - - $2,160
49,824
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$289,435
Cost:
$126,190
$64,730 1,973,330 $33,655 358 $150 22 $28,960 55,100 $73,530 1,236 $205 - $80,000 - $8,205 - $64,730
1,973,330
kWh
$33,655
358
kW-months/year
$150
22
MMBtu
$28,960
55,100
gal
$73,530
1,236
lb
$205
-
lb
$80,000
-
$
$8,205
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Primary Product