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IAC Assessment: UD0135
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IAC Assessment: UD0135
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IAC Center University of Dayton
Assessment Year 1984
Principal Product PAPER BOARD
NAICS n/a
SIC 2631 - Paperboard Mills
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 0
Annual Production 40,500 Tons
Production Hrs. Annual 6,374
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $834,593 15,645,076 kWh $0.05
Natural Gas $108,176 18,651 MMBtu $5.80
Fuel Oil #6 $1,432,898 302,480 MMBtu $4.74
TOTAL ENERGY COSTS $2,375,667
RECOMMENDED SAVINGS* $269,582 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $71,081
#|Description Savings
Cost
Status Electricity Usage Fuel Oil #6 Electricity Usage Fuel Oil #6
$ kWh $ MMBtu
01: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$12,421
Cost:
$3,300
- - $12,421 2,654 -
-
kWh
$12,421
2,654
MMBtu
02: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$152,310
Cost:
$140,000
$(-15,122) (-360,492) $167,432 35,776 $(-15,122)
(-360,492)
kWh
$167,432
35,776
MMBtu
03: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$8,600
Cost:
$20,000
$8,600 279,015 - - $8,600
279,015
kWh
-
-
MMBtu
04: 2.6232 INSTALL SET-BACK TIMERS Savings:
$4,080
Cost:
$770
$4,539 101,407 $(-459) (-98) $4,539
101,407
kWh
$(-459)
(-98)
MMBtu
05: 2.6222 USE DRYING OVEN (BATCH TYPE) ON ALTERNATE DAYS OR OTHER OPTIMUM SCHEDULE TO RUN EQUIPMENT WITH FULL LOADS Savings:
$54,580
Cost:
-
$3,917 146,249 $50,663 10,819 $3,917
146,249
kWh
$50,663
10,819
MMBtu
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$37,591
Cost:
-
$37,591 - - - $37,591
-
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$269,582
Cost:
$164,070
$39,525 166,179 $230,057 49,151 $39,525
166,179
kWh
$230,057
49,151
MMBtu
TOTAL IMPLEMENTED Savings:
$71,081
Cost:
$4,070
$8,456 247,656 $62,625 13,375 $8,456
247,656
kWh
$62,625
13,375
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Fuel Oil #6 Electricity Usage Fuel Oil #6