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IAC Assessment: UD0210
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IAC Assessment: UD0210
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IAC Center University of Dayton
Assessment Year 1986
Principal Product COOKWARE-IRON & ALUMINUM
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 159
Plant Area (Sq.Ft.) 0
Annual Production 5,500 Tons
Production Hrs. Annual 2,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $376,161 5,305,393 kWh $0.07
Natural Gas $186,926 37,645 MMBtu $4.97
TOTAL ENERGY COSTS $563,087
RECOMMENDED SAVINGS* $48,597 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,347
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$23,091
Cost:
$20,000
$23,091 - - - $23,091
-
kWh
-
-
MMBtu
02: 2.6241 REDUCE TEMPERATURE OF PROCESS EQUIPMENT WHEN ON STANDBY Savings:
$4,025
Cost:
$1,250
$4,025 40,739 - - $4,025
40,739
kWh
-
-
MMBtu
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,250
Cost:
-
$2,794 31,946 $(-544) (-116) $2,794
31,946
kWh
$(-544)
(-116)
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$870
Cost:
$300
$1,248 22,274 $(-378) (-80) $1,248
22,274
kWh
$(-378)
(-80)
MMBtu
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,111
Cost:
$1,000
- - $2,111 449 -
-
kWh
$2,111
449
MMBtu
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,670
Cost:
$10,000
- - $4,670 994 -
-
kWh
$4,670
994
MMBtu
07: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$8,336
Cost:
$18,000
- - $8,336 1,774 -
-
kWh
$8,336
1,774
MMBtu
08: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$3,244
Cost:
$10,000
- - $3,244 690 -
-
kWh
$3,244
690
MMBtu
TOTAL RECOMMENDED Savings:
$48,597
Cost:
$60,550
$31,158 94,959 $17,439 3,711 $31,158
94,959
kWh
$17,439
3,711
MMBtu
TOTAL IMPLEMENTED Savings:
$46,347
Cost:
$60,550
$28,364 63,013 $17,983 3,827 $28,364
63,013
kWh
$17,983
3,827
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas