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IAC Assessment: UD0312
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IAC Assessment: UD0312
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IAC Center University of Dayton
Assessment Year 1990
Principal Product VINYL WALL COVERINGS
NAICS n/a
SIC 2295 - Coated Fabrics, Not Rubberized
Sales $50,000,000-$100,000,000
# of Employees 514
Plant Area (Sq.Ft.) 0
Annual Production 127,790,000 Thousand Feet
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,230,754 27,560,376 kWh $0.04
Coal $734,240 440,538 MMBtu $1.67
TOTAL ENERGY COSTS $1,964,994
RECOMMENDED SAVINGS* $305,096 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,716
#|Description Savings
Cost
Status Electricity Usage Coal Administrative Changes Electricity Usage Coal Administrative Changes
$ kWh $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,153
Cost:
$2,400
$708 17,878 $(-92) (-50) $537 - $708
17,878
kWh
$(-92)
(-50)
MMBtu
$537
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,262
Cost:
$7,825
$4,604 116,940 $(-612) (-334) $270 - $4,604
116,940
kWh
$(-612)
(-334)
MMBtu
$270
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,422
Cost:
$2,000
$2,502 63,599 - - $920 - $2,502
63,599
kWh
-
-
MMBtu
$920
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$157,000
Cost:
$220,000
$157,000 - - - - - $157,000
-
kWh
-
-
MMBtu
-
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$18,569
Cost:
-
$20,569 - - - $(-2,000) - $20,569
-
kWh
-
-
MMBtu
$(-2,000)
-
$
06: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$8,884
Cost:
-
$5,000 111,958 $3,344 1,824 $540 - $5,000
111,958
kWh
$3,344
1,824
MMBtu
$540
-
$
07: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$6,775
Cost:
$5,000
$6,775 213,951 - - - - $6,775
213,951
kWh
-
-
MMBtu
-
-
$
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$21,868
Cost:
$12,000
- - $21,868 11,919 - - -
-
kWh
$21,868
11,919
MMBtu
-
-
$
09: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$24,995
Cost:
-
- - $11,308 6,168 $13,687 - -
-
kWh
$11,308
6,168
MMBtu
$13,687
-
$
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$58,168
Cost:
$100,000
- - $58,168 31,728 - - -
-
kWh
$58,168
31,728
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$305,096
Cost:
$349,225
$197,158 524,326 $93,984 51,255 $13,954 - $197,158
524,326
kWh
$93,984
51,255
MMBtu
$13,954
-
$
TOTAL IMPLEMENTED Savings:
$42,716
Cost:
$12,225
$12,814 310,375 $13,948 7,608 $15,954 - $12,814
310,375
kWh
$13,948
7,608
MMBtu
$15,954
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Coal Administrative Changes Electricity Usage Coal Administrative Changes