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IAC Assessment: UD0314
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IAC Assessment: UD0314
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IAC Center University of Dayton
Assessment Year 1990
Principal Product STEEL ROLLERS
NAICS n/a
SIC 3566 - Speed Changers, Drives, And Gears
Sales $50,000,000-$100,000,000
# of Employees 325
Plant Area (Sq.Ft.) 0
Annual Production 7,500 Tons
Production Hrs. Annual 6,600
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $590,338 12,894,490 kWh $0.05
Natural Gas $259,979 86,833 MMBtu $2.99
TOTAL ENERGY COSTS $850,317
RECOMMENDED SAVINGS* $154,321 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $120,912
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$14,571
Cost:
$25,000
$17,032 283,705 $(-2,461) (-774) - - $17,032
283,705
kWh
$(-2,461)
(-774)
MMBtu
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$11,218
Cost:
$14,000
$12,372 141,852 $(-1,154) (-363) - - $12,372
141,852
kWh
$(-1,154)
(-363)
MMBtu
-
-
$
03: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$3,489
Cost:
$8,000
- - $3,489 1,097 - - -
-
kWh
$3,489
1,097
MMBtu
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$7,341
Cost:
$6,000
$7,341 256,155 - - - - $7,341
256,155
kWh
-
-
MMBtu
-
-
$
05: 2.6241 REDUCE TEMPERATURE OF PROCESS EQUIPMENT WHEN ON STANDBY Savings:
$7,638
Cost:
-
$7,638 - - - - - $7,638
-
kWh
-
-
MMBtu
-
-
$
06: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$16,450
Cost:
$500
$16,450 - - - - - $16,450
-
kWh
-
-
MMBtu
-
-
$
07: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$8,223
Cost:
$33,000
$13,650 300,117 $(-5,427) (-1,706) - - $13,650
300,117
kWh
$(-5,427)
(-1,706)
MMBtu
-
-
$
08: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$83,411
Cost:
$150,000
$111,500 1,000,293 $(-18,089) (-5,688) $(-10,000) - $111,500
1,000,293
kWh
$(-18,089)
(-5,688)
MMBtu
$(-10,000)
-
$
09: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$1,980
Cost:
-
$1,980 89,977 - - - - $1,980
89,977
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$154,321
Cost:
$236,500
$187,963 2,072,099 $(-23,642) (-7,434) $(-10,000) - $187,963
2,072,099
kWh
$(-23,642)
(-7,434)
MMBtu
$(-10,000)
-
$
TOTAL IMPLEMENTED Savings:
$120,912
Cost:
$230,000
$154,554 1,725,967 $(-23,642) (-7,434) $(-10,000) - $154,554
1,725,967
kWh
$(-23,642)
(-7,434)
MMBtu
$(-10,000)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes