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IAC Assessment: UD0482
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IAC Assessment: UD0482
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IAC Center University of Dayton
Assessment Year 1996
Principal Product deep drawn metal stampings
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 97,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 5,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $88,457 2,737,397 kWh $0.03
Electricity Demand $103,177 8,520 kW-months/year $12.11
Natural Gas $37,734 7,925 MMBtu $4.76
TOTAL ENERGY COSTS $229,368
RECOMMENDED SAVINGS* $102,913 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,827
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$40,000
Cost:
$20,000
$9,597 457,210 $42,295 3,000 $(-11,524) (-2,680) - - $(-368) - $9,597
457,210
kWh
$42,295
3,000
kW-months/year
$(-11,524)
(-2,680)
MMBtu
-
-
gal
$(-368)
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,827
Cost:
$3,000
- - $5,827 372 - - - - - - -
-
kWh
$5,827
372
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
03: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$40,000
Cost:
$10,000
- - - - - - $40,000 200,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$40,000
200,000
gal
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,329
Cost:
$7,021
$946 45,135 $2,383 152 - - - - - - $946
45,135
kWh
$2,383
152
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$12,397
Cost:
$500
$6,006 286,049 $6,391 408 - - - - - - $6,006
286,049
kWh
$6,391
408
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,360
Cost:
$310
$420 19,930 $940 60 - - - - - - $420
19,930
kWh
$940
60
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$102,913
Cost:
$40,831
$16,969 808,324 $57,836 3,992 $(-11,524) (-2,680) $40,000 200,000 $(-368) - $16,969
808,324
kWh
$57,836
3,992
kW-months/year
$(-11,524)
(-2,680)
MMBtu
$40,000
200,000
gal
$(-368)
-
$
TOTAL IMPLEMENTED Savings:
$45,827
Cost:
$23,000
$9,597 457,210 $48,122 3,372 $(-11,524) (-2,680) - - $(-368) - $9,597
457,210
kWh
$48,122
3,372
kW-months/year
$(-11,524)
(-2,680)
MMBtu
-
-
gal
$(-368)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes