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IAC Assessment: UD0487
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IAC Assessment: UD0487
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IAC Center University of Dayton
Assessment Year 1996
Principal Product Large Aluminum casted components
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $1,000,000-$5,000,000
# of Employees 50
Plant Area (Sq.Ft.) 97,000
Annual Production 500 Tons
Production Hrs. Annual 5,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $50,210 1,569,461 kWh $0.03
Electricity Demand $70,190 5,796 kW-months/year $12.11
Natural Gas $12,466 5,303 MMBtu $2.35
TOTAL ENERGY COSTS $144,626
RECOMMENDED SAVINGS* $61,774 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ lb $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,502
Cost:
$4,000
- - $1,502 124 - - - - - - -
-
kWh
$1,502
124
kW-months/year
-
-
$
-
-
lb
-
-
$
02: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$13,369
Cost:
$500
- - $13,369 1,104 - - - - - - -
-
kWh
$13,369
1,104
kW-months/year
-
-
$
-
-
lb
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$33,600
Cost:
-
- - $32,400 2,676 $1,200 - - - - - -
-
kWh
$32,400
2,676
kW-months/year
$1,200
-
$
-
-
lb
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$956
Cost:
$3,035
$425 13,189 $531 44 - - - - - - $425
13,189
kWh
$531
44
kW-months/year
-
-
$
-
-
lb
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,168
Cost:
$3,450
$1,015 32,825 $1,003 83 - - - - $150 - $1,015
32,825
kWh
$1,003
83
kW-months/year
-
-
$
-
-
lb
$150
-
$
06: 3.5221 RECYCLE CASTING SAND Savings:
$10,179
Cost:
$15,000
$(-128) (-4,103) $(-1,453) (-120) - - $11,760 1,960,000 - - $(-128)
(-4,103)
kWh
$(-1,453)
(-120)
kW-months/year
-
-
$
$11,760
1,960,000
lb
-
-
$
TOTAL RECOMMENDED Savings:
$61,774
Cost:
$25,985
$1,312 41,911 $47,352 3,911 $1,200 - $11,760 1,960,000 $150 - $1,312
41,911
kWh
$47,352
3,911
kW-months/year
$1,200
-
$
$11,760
1,960,000
lb
$150
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes