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IAC Assessment: UD0525
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IAC Assessment: UD0525
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IAC Center University of Dayton
Assessment Year 1997
Principal Product Extruded Plastic Trim
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 110,000
Annual Production 0 Thousand Feet
Production Hrs. Annual 7,200
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $144,794 7,241,794 kWh $0.02
Electricity Demand $213,230 15,048 kW-months/year $14.17
Natural Gas $70,507 13,005 MMBtu $5.42
TOTAL ENERGY COSTS $428,531
RECOMMENDED SAVINGS* $63,313 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,300
Cost:
$40
$596 29,894 $704 50 - - - - - - $596
29,894
kWh
$704
50
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,791
Cost:
$1,000
$1,084 54,220 $1,707 120 - - - - - - $1,084
54,220
kWh
$1,707
120
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.3135 SCHEDULE ROUTINE MAINTENANCE DURING NON-OPERATING PERIODS Savings:
$6,041
Cost:
-
$2,871 143,611 $3,170 224 - - - - - - $2,871
143,611
kWh
$3,170
224
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$7,992
Cost:
$6,000
- - - - - - $6,552 144,000 $1,440 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,552
144,000
lb
$1,440
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,954
Cost:
$5,047
$570 28,429 $1,384 98 - - - - - - $570
28,429
kWh
$1,384
98
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,450
Cost:
$9,153
$2,041 101,993 $2,409 170 - - - - - - $2,041
101,993
kWh
$2,409
170
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 2.2691 SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS Savings:
$3,203
Cost:
$1,000
$1,469 73,564 $1,734 163 - - - - - - $1,469
73,564
kWh
$1,734
163
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,420
Cost:
$3,456
$651 32,532 $769 54 - - - - - - $651
32,532
kWh
$769
54
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,680
Cost:
$4,000
$(-72) (-3,517) $(-85) (-12) $5,837 1,081 - - - - $(-72)
(-3,517)
kWh
$(-85)
(-12)
kW-months/year
$5,837
1,081
MMBtu
-
-
lb
-
-
$
10: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$28,482
Cost:
-
- - $28,482 2,010 - - - - - - -
-
kWh
$28,482
2,010
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$63,313
Cost:
$29,696
$9,210 460,726 $40,274 2,877 $5,837 1,081 $6,552 144,000 $1,440 - $9,210
460,726
kWh
$40,274
2,877
kW-months/year
$5,837
1,081
MMBtu
$6,552
144,000
lb
$1,440
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes