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IAC Assessment: UD0619
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IAC Assessment: UD0619
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IAC Center University of Dayton
Assessment Year 2001
Principal Product Rubber Products
NAICS n/a
SIC 3052 - Rubber & Plastics Hose & Belting
Sales $100,000,000-$500,000,000
# of Employees 263
Plant Area (Sq.Ft.) 366,000
Annual Production 84,000,000 Pounds
Production Hrs. Annual 6,360
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $361,346 18,917,438 kWh $0.02
Electricity Demand $653,325 46,500 kW-months/year $14.05
Natural Gas $378,567 64,741 MMBtu $5.85
TOTAL ENERGY COSTS $1,431,596
RECOMMENDED SAVINGS* $175,648 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $169,008
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$124,956
Cost:
-
- - $128,136 9,120 - - - - - - - - $(-3,180) - -
-
kWh
$128,136
9,120
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$(-3,180)
-
$
02: 3.5112 REPROCESS SPENT OILS ON SITE FOR RE-USE Savings:
$18,573
Cost:
$6,262
- - - - - - - - $18,573 6,237 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$18,573
6,237
gal
-
-
lb
-
-
$
03: 3.4155 METER WASTE WATER Savings:
$14,438
Cost:
$500
- - - - - - $14,438 7,884,226 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$14,438
7,884,226
Tgal
-
-
gal
-
-
lb
-
-
$
04: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$5,700
Cost:
-
- - - - - - - - - - $5,700 30,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$5,700
30,000
lb
-
-
$
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$6,322
Cost:
$940
- - - - $6,322 1,090 - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,322
1,090
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,846
Cost:
$5,628
$2,003 95,400 $843 60 - - - - - - - - - - $2,003
95,400
kWh
$843
60
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,873
Cost:
$2,400
$828 39,439 $1,045 74 - - - - - - - - - - $828
39,439
kWh
$1,045
74
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$940
Cost:
$2,256
$417 19,840 $523 37 - - - - - - - - - - $417
19,840
kWh
$523
37
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$175,648
Cost:
$17,986
$3,248 154,679 $130,547 9,291 $6,322 1,090 $14,438 7,884,226 $18,573 6,237 $5,700 30,000 $(-3,180) - $3,248
154,679
kWh
$130,547
9,291
kW-months/year
$6,322
1,090
MMBtu
$14,438
7,884,226
Tgal
$18,573
6,237
gal
$5,700
30,000
lb
$(-3,180)
-
$
TOTAL IMPLEMENTED Savings:
$169,008
Cost:
$15,730
$2,831 134,839 $130,024 9,254 $6,322 1,090 $14,438 7,884,226 $18,573 6,237 - - $(-3,180) - $2,831
134,839
kWh
$130,024
9,254
kW-months/year
$6,322
1,090
MMBtu
$14,438
7,884,226
Tgal
$18,573
6,237
gal
-
-
lb
$(-3,180)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (haz) Personnel Changes