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IAC Assessment: UD0627
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IAC Assessment: UD0627
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IAC Center University of Dayton
Assessment Year 2001
Principal Product plastic parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 54
Plant Area (Sq.Ft.) 66,000
Annual Production 500,000 Pounds
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $44,831 1,300,320 kWh $0.03
Electricity Demand $69,316 6,336 kW-months/year $10.94
Natural Gas $5,928 963 MMBtu $6.16
TOTAL ENERGY COSTS $126,771
RECOMMENDED SAVINGS* $107,872 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz)
$ kWh $ kW-months/year $ Tgal $ lb
01: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$47,250
Cost:
$1,050
- - - - - - $47,250 52,500 -
-
kWh
-
-
kW-months/year
-
-
Tgal
$47,250
52,500
lb
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$32,010
Cost:
$101,000
$14,605 724,800 $17,405 1,704 - - - - $14,605
724,800
kWh
$17,405
1,704
kW-months/year
-
-
Tgal
-
-
lb
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$13,365
Cost:
$1,540
$6,600 330,000 $6,765 660 - - - - $6,600
330,000
kWh
$6,765
660
kW-months/year
-
-
Tgal
-
-
lb
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$5,787
Cost:
-
$3,030 151,500 $2,757 252 - - - - $3,030
151,500
kWh
$2,757
252
kW-months/year
-
-
Tgal
-
-
lb
05: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$3,552
Cost:
$430
- - - - $3,552 591,747 - - -
-
kWh
-
-
kW-months/year
$3,552
591,747
Tgal
-
-
lb
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,378
Cost:
$7,000
$1,435 83,400 $1,943 190 - - - - $1,435
83,400
kWh
$1,943
190
kW-months/year
-
-
Tgal
-
-
lb
07: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,215
Cost:
$4,790
$600 30,000 $615 60 - - - - $600
30,000
kWh
$615
60
kW-months/year
-
-
Tgal
-
-
lb
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$486
Cost:
-
$240 12,000 $246 24 - - - - $240
12,000
kWh
$246
24
kW-months/year
-
-
Tgal
-
-
lb
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$427
Cost:
$1,473
$204 10,200 $223 20 - - - - $204
10,200
kWh
$223
20
kW-months/year
-
-
Tgal
-
-
lb
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$251
Cost:
$722
$120 6,000 $131 12 - - - - $120
6,000
kWh
$131
12
kW-months/year
-
-
Tgal
-
-
lb
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$151
Cost:
$161
$72 3,600 $79 7 - - - - $72
3,600
kWh
$79
7
kW-months/year
-
-
Tgal
-
-
lb
TOTAL RECOMMENDED Savings:
$107,872
Cost:
$118,166
$26,906 1,351,500 $30,164 2,929 $3,552 591,747 $47,250 52,500 $26,906
1,351,500
kWh
$30,164
2,929
kW-months/year
$3,552
591,747
Tgal
$47,250
52,500
lb
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz)