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IAC Assessment: UD0629
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IAC Assessment: UD0629
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IAC Center University of Dayton
Assessment Year 2001
Principal Product Ambient & cryogenically ground rubber and plastic
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 87,800
Annual Production 31,000,000 Pounds
Production Hrs. Annual 6,732
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $85,229 3,043,894 kWh $0.03
Electricity Demand $53,794 10,476 kW-months/year $5.13
Natural Gas $27,678 2,905 MMBtu $9.53
TOTAL ENERGY COSTS $168,120
RECOMMENDED SAVINGS* $79,824 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,907
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
01: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$21,879
Cost:
$25,000
- - - - $21,879 - - - - - - - -
-
kWh
-
-
kW-months/year
$21,879
-
$
-
-
$
-
-
$
-
-
$
02: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$18,079
Cost:
$15,000
- - - - $17,329 - - - - - $750 - -
-
kWh
-
-
kW-months/year
$17,329
-
$
-
-
$
-
-
$
$750
-
$
03: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$15,862
Cost:
$6,000
- - - - $2,735 - $6,395 - $6,732 - - - -
-
kWh
-
-
kW-months/year
$2,735
-
$
$6,395
-
$
$6,732
-
$
-
-
$
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$6,324
Cost:
-
$6,324 158,097 - - - - - - - - - - $6,324
158,097
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,835
Cost:
$1,760
$4,222 150,797 $1,613 269 - - - - - - - - $4,222
150,797
kWh
$1,613
269
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
06: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$5,200
Cost:
$1,500
- - - - - - $5,200 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,200
-
$
-
-
$
-
-
$
07: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$3,907
Cost:
-
$2,827 100,980 $1,080 180 - - - - - - - - $2,827
100,980
kWh
$1,080
180
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,128
Cost:
-
- - $1,128 188 - - - - - - - - -
-
kWh
$1,128
188
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$982
Cost:
$250
$204 7,271 $778 130 - - - - - - - - $204
7,271
kWh
$778
130
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
10: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$628
Cost:
$300
- - - - - - $628 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$628
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$79,824
Cost:
$49,810
$13,577 417,145 $4,599 767 $41,943 - $12,223 - $6,732 - $750 - $13,577
417,145
kWh
$4,599
767
kW-months/year
$41,943
-
$
$12,223
-
$
$6,732
-
$
$750
-
$
TOTAL IMPLEMENTED Savings:
$3,907
Cost:
-
$2,827 100,980 $1,080 180 - - - - - - - - $2,827
100,980
kWh
$1,080
180
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost