IAC logo
IAC Assessment: UD0635
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD0635
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 2002
Principal Product Knobs and handles
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 122
Plant Area (Sq.Ft.) 53,000
Annual Production 30,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $78,145 2,913,720 kWh $0.03
Electricity Demand $104,005 7,392 kW-months/year $14.07
Natural Gas $86,726 11,449 MMBtu $7.57
TOTAL ENERGY COSTS $268,876
RECOMMENDED SAVINGS* $101,716 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $500
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Primary Product Electricity Usage Electricity Demand Other Liquid (non-haz) Primary Product
$ kWh $ kW-months/year $ gal $ $
01: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$73,991
Cost:
-
- - - - - - $73,991 - -
-
kWh
-
-
kW-months/year
-
-
gal
$73,991
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$12,374
Cost:
$2,380
$6,059 224,400 $6,315 449 - - - - $6,059
224,400
kWh
$6,315
449
kW-months/year
-
-
gal
-
-
$
03: 3.5111 FILTER AND REUSE HYDRAULIC OIL Savings:
$5,357
Cost:
$3,323
- - - - $5,357 1,375 - - -
-
kWh
-
-
kW-months/year
$5,357
1,375
gal
-
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,701
Cost:
-
- - $2,701 192 - - - - -
-
kWh
$2,701
192
kW-months/year
-
-
gal
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,985
Cost:
$2,775
$972 36,000 $1,013 72 - - - - $972
36,000
kWh
$1,013
72
kW-months/year
-
-
gal
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,588
Cost:
$2,775
$778 28,800 $810 58 - - - - $778
28,800
kWh
$810
58
kW-months/year
-
-
gal
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,549
Cost:
$3,104
$502 18,600 $1,047 74 - - - - $502
18,600
kWh
$1,047
74
kW-months/year
-
-
gal
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$993
Cost:
$1,725
$486 18,000 $507 36 - - - - $486
18,000
kWh
$507
36
kW-months/year
-
-
gal
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$500
Cost:
$1,800
$162 6,000 $338 24 - - - - $162
6,000
kWh
$338
24
kW-months/year
-
-
gal
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$446
Cost:
-
$193 7,125 $253 18 - - - - $193
7,125
kWh
$253
18
kW-months/year
-
-
gal
-
-
$
11: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$232
Cost:
$361
$103 3,800 $129 9 - - - - $103
3,800
kWh
$129
9
kW-months/year
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$101,716
Cost:
$18,243
$9,255 342,725 $13,113 932 $5,357 1,375 $73,991 - $9,255
342,725
kWh
$13,113
932
kW-months/year
$5,357
1,375
gal
$73,991
-
$
TOTAL IMPLEMENTED Savings:
$500
Cost:
$1,800
$162 6,000 $338 24 - - - - $162
6,000
kWh
$338
24
kW-months/year
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Primary Product Electricity Usage Electricity Demand Other Liquid (non-haz) Primary Product