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IAC Assessment: UD0635
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IAC Assessment: UD0635
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IAC Center University of Dayton
Assessment Year 2002
Principal Product Knobs and handles
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 122
Plant Area (Sq.Ft.) 53,000
Annual Production 30,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $78,145 2,913,720 kWh $0.03
Electricity Demand $104,005 7,392 kW-months/year $14.07
Natural Gas $86,726 11,449 MMBtu $7.57
TOTAL ENERGY COSTS $268,876
RECOMMENDED SAVINGS* $101,716 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $500
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Primary Product Electricity Usage Electricity Demand Other Liquid (non-haz) Primary Product
$ kWh $ kW-months/year $ gal $ $
01: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$73,991
Cost:
-
- - - - - - $73,991 - -
-
kWh
-
-
kW-months/year
-
-
gal
$73,991
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$12,374
Cost:
$2,380
$6,059 224,400 $6,315 449 - - - - $6,059
224,400
kWh
$6,315
449
kW-months/year
-
-
gal
-
-
$
03: 3.5111 FILTER AND REUSE HYDRAULIC OIL Savings:
$5,357
Cost:
$3,323
- - - - $5,357 1,375 - - -
-
kWh
-
-
kW-months/year
$5,357
1,375
gal
-
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,701
Cost:
-
- - $2,701 192 - - - - -
-
kWh
$2,701
192
kW-months/year
-
-
gal
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,985
Cost:
$2,775
$972 36,000 $1,013 72 - - - - $972
36,000
kWh
$1,013
72
kW-months/year
-
-
gal
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,588
Cost:
$2,775
$778 28,800 $810 58 - - - - $778
28,800
kWh
$810
58
kW-months/year
-
-
gal
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,549
Cost:
$3,104
$502 18,600 $1,047 74 - - - - $502
18,600
kWh
$1,047
74
kW-months/year
-
-
gal
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$993
Cost:
$1,725
$486 18,000 $507 36 - - - - $486
18,000
kWh
$507
36
kW-months/year
-
-
gal
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$500
Cost:
$1,800
$162 6,000 $338 24 - - - - $162
6,000
kWh
$338
24
kW-months/year
-
-
gal
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$446
Cost:
-
$193 7,125 $253 18 - - - - $193
7,125
kWh
$253
18
kW-months/year
-
-
gal
-
-
$
11: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$232
Cost:
$361
$103 3,800 $129 9 - - - - $103
3,800
kWh
$129
9
kW-months/year
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$101,716
Cost:
$18,243
$9,255 342,725 $13,113 932 $5,357 1,375 $73,991 - $9,255
342,725
kWh
$13,113
932
kW-months/year
$5,357
1,375
gal
$73,991
-
$
TOTAL IMPLEMENTED Savings:
$500
Cost:
$1,800
$162 6,000 $338 24 - - - - $162
6,000
kWh
$338
24
kW-months/year
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Primary Product Electricity Usage Electricity Demand Other Liquid (non-haz) Primary Product