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IAC Assessment: UD0664
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IAC Assessment: UD0664
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IAC Center University of Dayton
Assessment Year 2003
Principal Product Stainless steel / nickel base pump & valves castings
NAICS 331513 - Steel Foundries (except Investment)
SIC 3325 - Steel Foundries, Nec
Sales $10,000,000-$50,000,000
# of Employees 114
Plant Area (Sq.Ft.) 240,000
Annual Production 3,300 Tons
Production Hrs. Annual 5,250
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $434,028 16,492,880 kWh $0.03
Electricity Demand $665,435 52,104 kW-months/year $12.77
Electricity Fees $7,750 - $ -
Natural Gas $611,730 109,055 MMBtu $5.61
TOTAL ENERGY COSTS $1,806,933
RECOMMENDED SAVINGS* $320,183 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $75,648
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$115,000
Cost:
$1,000
- - $115,000 748 - - - - - - -
-
kWh
$115,000
748
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
02: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$61,800
Cost:
$144,000
- - - - $72,600 12,491 $(-10,800) - - - -
-
kWh
-
-
kW-months/year
$72,600
12,491
MMBtu
$(-10,800)
-
$
-
-
Tgal
03: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$61,795
Cost:
$35,000
$(-1,988) (-75,608) $(-1,433) (-9) - - - - $65,216 - $(-1,988)
(-75,608)
kWh
$(-1,433)
(-9)
kW-months/year
-
-
MMBtu
-
-
$
$65,216
-
Tgal
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$37,413
Cost:
$28,500
- - - - $37,413 6,669 - - - - -
-
kWh
-
-
kW-months/year
$37,413
6,669
MMBtu
-
-
$
-
-
Tgal
05: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$16,536
Cost:
$2,600
$16,536 636,000 - - - - - - - - $16,536
636,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$6,785
Cost:
$800
- - - - - - - - $6,785 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$6,785
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,070
Cost:
$12,830
$2,050 78,000 $2,020 13 - - - - - - $2,050
78,000
kWh
$2,020
13
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$3,884
Cost:
$111
$3,884 149,400 - - - - - - - - $3,884
149,400
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,630
Cost:
$5,820
$1,830 69,600 $1,800 12 - - - - - - $1,830
69,600
kWh
$1,800
12
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,280
Cost:
$378
$1,105 42,000 $2,175 14 - - - - - - $1,105
42,000
kWh
$2,175
14
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
11: 2.7122 DISCONNECT BALLASTS Savings:
$2,820
Cost:
$250
$1,420 54,000 $1,400 9 - - - - - - $1,420
54,000
kWh
$1,400
9
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
12: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,414
Cost:
$1,800
- - - - $1,414 252 - - - - -
-
kWh
-
-
kW-months/year
$1,414
252
MMBtu
-
-
$
-
-
Tgal
13: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,219
Cost:
-
$1,219 46,875 - - - - - - - - $1,219
46,875
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
14: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$247
Cost:
$25
- - - - $247 44 - - - - -
-
kWh
-
-
kW-months/year
$247
44
MMBtu
-
-
$
-
-
Tgal
15: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$178
Cost:
-
$178 6,750 - - - - - - - - $178
6,750
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
16: 2.2312 MINIMIZE NON-ESSENTIAL MATERIAL IN HEAT TREATMENT PROCESS Savings:
$112
Cost:
-
- - - - $112 20 - - - - -
-
kWh
-
-
kW-months/year
$112
20
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$320,183
Cost:
$233,114
$26,234 1,007,017 $120,962 787 $111,786 19,476 $(-10,800) - $72,001 - $26,234
1,007,017
kWh
$120,962
787
kW-months/year
$111,786
19,476
MMBtu
$(-10,800)
-
$
$72,001
-
Tgal
TOTAL IMPLEMENTED Savings:
$75,648
Cost:
$48,880
$1,660 63,142 $1,987 13 - - - - $72,001 - $1,660
63,142
kWh
$1,987
13
kW-months/year
-
-
MMBtu
-
-
$
$72,001
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption