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IAC Assessment: UD0692
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IAC Assessment: UD0692
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IAC Center University of Dayton
Assessment Year 2004
Principal Product gray and ductile iron castings
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $1,000,000-$5,000,000
# of Employees 28
Plant Area (Sq.Ft.) 42,000
Annual Production 1,900,000 Pounds
Production Hrs. Annual 2,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $71,477 1,404,600 kWh $0.05
Electricity Demand $109,024 11,400 kW-months/year $9.56
Natural Gas $24,851 3,359 MMBtu $7.40
TOTAL ENERGY COSTS $205,939
RECOMMENDED SAVINGS* $67,644 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,653
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$47,634
Cost:
-
- - $47,634 3,684 - - - - -
-
kWh
$47,634
3,684
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$9,960
Cost:
$6,000
- - - - $12,360 1,670 $(-2,400) - -
-
kWh
-
-
kW-months/year
$12,360
1,670
MMBtu
$(-2,400)
-
$
03: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$6,672
Cost:
$344
- - $6,672 516 - - - - -
-
kWh
$6,672
516
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,575
Cost:
$325
$395 15,200 $1,180 91 - - - - $395
15,200
kWh
$1,180
91
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2514 COVER OPEN TANKS Savings:
$888
Cost:
$3,450
- - - - $888 120 - - -
-
kWh
-
-
kW-months/year
$888
120
MMBtu
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$570
Cost:
-
$149 5,738 $414 32 - - $7 - $149
5,738
kWh
$414
32
kW-months/year
-
-
MMBtu
$7
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$190
Cost:
$400
$50 1,913 $140 11 - - - - $50
1,913
kWh
$140
11
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$155
Cost:
$53
$31 1,200 $124 10 - - - - $31
1,200
kWh
$124
10
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$67,644
Cost:
$10,572
$625 24,051 $56,164 4,344 $13,248 1,790 $(-2,393) - $625
24,051
kWh
$56,164
4,344
kW-months/year
$13,248
1,790
MMBtu
$(-2,393)
-
$
TOTAL IMPLEMENTED Savings:
$2,653
Cost:
$4,175
$445 17,113 $1,320 102 $888 120 - - $445
17,113
kWh
$1,320
102
kW-months/year
$888
120
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost