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IAC Assessment: UD0716
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IAC Assessment: UD0716
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IAC Center University of Dayton
Assessment Year 2005
Principal Product Lift truck parts and Accessories
NAICS 333995 - Fluid Power Cylinder and Actuator Manufacturing
SIC 3593 - Fluid Power Cylinders & Actuators
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 180,000
Annual Production 6,000 Pieces
Production Hrs. Annual 6,600
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $173,659 5,047,788 kWh $0.03
Electricity Demand $219,922 11,924 kW-months/year $18.44
Natural Gas $166,647 18,401 MMBtu $9.06
TOTAL ENERGY COSTS $565,524
RECOMMENDED SAVINGS* $183,588 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $52,969
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$72,768
Cost:
-
- - $72,768 3,204 - - - - - - -
-
kWh
$72,768
3,204
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$48,047
Cost:
$65,800
$17,266 719,400 $30,084 1,308 - - - - $697 - $17,266
719,400
kWh
$30,084
1,308
kW-months/year
-
-
MMBtu
-
-
$
$697
-
$
03: 2.7244 REVISE SMOKE CLEANUP FROM OPERATIONS Savings:
$38,756
Cost:
$150,000
$645 26,895 $681 30 $37,430 4,131 - - - - $645
26,895
kWh
$681
30
kW-months/year
$37,430
4,131
MMBtu
-
-
$
-
-
$
04: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$8,151
Cost:
$3,200
$1,518 63,250 $6,633 292 - - - - - - $1,518
63,250
kWh
$6,633
292
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$5,088
Cost:
-
$350 14,575 - - $4,738 523 - - - - $350
14,575
kWh
-
-
kW-months/year
$4,738
523
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,922
Cost:
$1,440
$859 35,785 - - $4,063 448 - - - - $859
35,785
kWh
-
-
kW-months/year
$4,063
448
MMBtu
-
-
$
-
-
$
07: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$2,750
Cost:
-
- - - - - - $2,750 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,750
-
$
-
-
$
08: 2.2514 COVER OPEN TANKS Savings:
$2,599
Cost:
-
$955 39,794 $1,644 72 - - - - - - $955
39,794
kWh
$1,644
72
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$507
Cost:
-
$353 14,725 - - $154 17 - - - - $353
14,725
kWh
-
-
kW-months/year
$154
17
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$183,588
Cost:
$220,440
$21,946 914,424 $111,810 4,906 $46,385 5,119 $2,750 - $697 - $21,946
914,424
kWh
$111,810
4,906
kW-months/year
$46,385
5,119
MMBtu
$2,750
-
$
$697
-
$
TOTAL IMPLEMENTED Savings:
$52,969
Cost:
$67,240
$18,125 755,185 $30,084 1,308 $4,063 448 - - $697 - $18,125
755,185
kWh
$30,084
1,308
kW-months/year
$4,063
448
MMBtu
-
-
$
$697
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost