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IAC Assessment: UD0723
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IAC Assessment: UD0723
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IAC Center University of Dayton
Assessment Year 2005
Principal Product Fluid moving systems
NAICS 326220 - Rubber and Plastics Hoses and Belting Manufacturing
SIC 3052 - Rubber & Plastics Hose & Belting
Sales $50,000,000-$100,000,000
# of Employees 450
Plant Area (Sq.Ft.) 110,000
Annual Production 26,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $211,034 7,580,083 kWh $0.03
Electricity Demand $163,830 16,920 kW-months/year $9.68
Natural Gas $193,777 26,401 MMBtu $7.34
TOTAL ENERGY COSTS $651,643
RECOMMENDED SAVINGS* $79,856 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $58,929
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$24,840
Cost:
$65,105
$12,580 503,320 $8,150 840 - - - - $4,110 - $12,580
503,320
kWh
$8,150
840
kW-months/year
-
-
MMBtu
-
-
gal
$4,110
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$7,430
Cost:
-
$4,170 166,850 $3,260 336 - - - - - - $4,170
166,850
kWh
$3,260
336
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$7,394
Cost:
-
- - - - $7,394 1,007 - - - - -
-
kWh
-
-
kW-months/year
$7,394
1,007
MMBtu
-
-
gal
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,315
Cost:
$13,340
$3,350 133,848 $2,600 268 - - - - $365 - $3,350
133,848
kWh
$2,600
268
kW-months/year
-
-
MMBtu
-
-
gal
$365
-
$
05: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$6,126
Cost:
$7,000
$6,126 122,515 - - - - - - - - $6,126
122,515
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,470
Cost:
-
- - $5,470 564 - - - - - - -
-
kWh
$5,470
564
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
07: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$4,573
Cost:
-
- - - - $4,573 623 - - - - -
-
kWh
-
-
kW-months/year
$4,573
623
MMBtu
-
-
gal
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,309
Cost:
-
- - - - $4,309 587 - - - - -
-
kWh
-
-
kW-months/year
$4,309
587
MMBtu
-
-
gal
-
-
$
09: 3.1222 REDUCE WATER USE WITH COUNTER CURRENT RINSING Savings:
$3,070
Cost:
$2,000
$650 26,000 - - - - $2,420 431,654 - - $650
26,000
kWh
-
-
kW-months/year
-
-
MMBtu
$2,420
431,654
gal
-
-
$
10: 2.7233 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT Savings:
$2,730
Cost:
-
$1,660 66,200 $1,070 442 - - - - - - $1,660
66,200
kWh
$1,070
442
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,650
Cost:
$2,629
- - - - $2,650 361 - - - - -
-
kWh
-
-
kW-months/year
$2,650
361
MMBtu
-
-
gal
-
-
$
12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,164
Cost:
-
$1,314 52,560 $850 88 - - - - - - $1,314
52,560
kWh
$850
88
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
13: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$1,423
Cost:
$500
$864 34,560 $559 58 - - - - - - $864
34,560
kWh
$559
58
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
14: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$840
Cost:
-
$840 33,600 - - - - - - - - $840
33,600
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
15: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$522
Cost:
-
$522 20,880 - - - - - - - - $522
20,880
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$79,856
Cost:
$90,574
$32,076 1,160,333 $21,959 2,596 $18,926 2,578 $2,420 431,654 $4,475 - $32,076
1,160,333
kWh
$21,959
2,596
kW-months/year
$18,926
2,578
MMBtu
$2,420
431,654
gal
$4,475
-
$
TOTAL IMPLEMENTED Savings:
$58,929
Cost:
$88,074
$28,062 999,973 $14,860 1,532 $11,532 1,571 - - $4,475 - $28,062
999,973
kWh
$14,860
1,532
kW-months/year
$11,532
1,571
MMBtu
-
-
gal
$4,475
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Ancillary Material Cost