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IAC Assessment: UD0769
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IAC Assessment: UD0769
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IAC Center University of Dayton
Assessment Year 2007
Principal Product Power Transmission Components
NAICS 336350 - Motor Vehicle Transmission and Power Train Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 652
Plant Area (Sq.Ft.) 432,573
Annual Production 290,000 Units
Production Hrs. Annual 7,200
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,162,065 23,236,252 kWh $0.05
Natural Gas $507,129 40,996 MMBtu $12.37
TOTAL ENERGY COSTS $1,693,988
RECOMMENDED SAVINGS* $559,161 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $518,058
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$126,798
Cost:
-
$126,798 3,345,602 - - - - - - - - $126,798
3,345,602
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$119,000
Cost:
-
- - - - $119,000 9,600 - - - - -
-
kWh
-
-
kW-months/year
$119,000
9,600
MMBtu
-
-
Tgal
-
-
$
03: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$63,509
Cost:
$110,000
$44,783 1,181,613 $13,062 141 - - - - $5,664 - $44,783
1,181,613
kWh
$13,062
141
kW-months/year
-
-
MMBtu
-
-
Tgal
$5,664
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$61,170
Cost:
$110,000
$42,569 1,123,200 $14,452 156 - - - - $4,149 - $42,569
1,123,200
kWh
$14,452
156
kW-months/year
-
-
MMBtu
-
-
Tgal
$4,149
-
$
05: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$44,667
Cost:
$28,125
- - - - $44,667 3,600 - - - - -
-
kWh
-
-
kW-months/year
$44,667
3,600
MMBtu
-
-
Tgal
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$39,200
Cost:
$130,000
- - - - $39,200 3,150 - - - - -
-
kWh
-
-
kW-months/year
$39,200
3,150
MMBtu
-
-
Tgal
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$25,268
Cost:
-
$12,720 334,731 - - $12,548 1,014 - - - - $12,720
334,731
kWh
-
-
kW-months/year
$12,548
1,014
MMBtu
-
-
Tgal
-
-
$
08: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$23,200
Cost:
$400
- - - - $23,200 1,900 - - - - -
-
kWh
-
-
kW-months/year
$23,200
1,900
MMBtu
-
-
Tgal
-
-
$
09: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$13,400
Cost:
$600
- - - - $13,400 1,080 - - - - -
-
kWh
-
-
kW-months/year
$13,400
1,080
MMBtu
-
-
Tgal
-
-
$
10: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$10,000
Cost:
$25,000
- - - - $10,000 810 - - - - -
-
kWh
-
-
kW-months/year
$10,000
810
MMBtu
-
-
Tgal
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,569
Cost:
$3,275
$3,411 90,000 $1,158 13 - - - - - - $3,411
90,000
kWh
$1,158
13
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
12: 2.7314 REDUCE VENTILATION AIR Savings:
$17,703
Cost:
$26,910
- - - - $17,703 1,144 - - - - -
-
kWh
-
-
kW-months/year
$17,703
1,144
MMBtu
-
-
Tgal
-
-
$
13: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,980
Cost:
-
$3,980 105,000 - - - - - - - - $3,980
105,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
14: 2.7314 REDUCE VENTILATION AIR Savings:
$2,208
Cost:
$590
$2,208 58,254 - - - - - - - - $2,208
58,254
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
15: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$1,800
Cost:
$500
- - - - - - $1,800 359,812 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,800
359,812
Tgal
-
-
$
16: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,447
Cost:
$520
$1,080 28,512 $367 4 - - - - - - $1,080
28,512
kWh
$367
4
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
17: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,242
Cost:
-
$921 24,300 $321 3 - - - - - - $921
24,300
kWh
$321
3
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$559,161
Cost:
$435,920
$238,470 6,291,212 $29,360 317 $279,718 22,298 $1,800 359,812 $9,813 - $238,470
6,291,212
kWh
$29,360
317
kW-months/year
$279,718
22,298
MMBtu
$1,800
359,812
Tgal
$9,813
-
$
TOTAL IMPLEMENTED Savings:
$518,058
Cost:
$383,410
$238,470 6,291,212 $29,360 317 $238,615 19,264 $1,800 359,812 $9,813 - $238,470
6,291,212
kWh
$29,360
317
kW-months/year
$238,615
19,264
MMBtu
$1,800
359,812
Tgal
$9,813
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes