IAC logo
IAC Assessment: UD0783
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD0783
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 2008
Principal Product automotive shift towers and control cables
NAICS 336320 - Motor Vehicle Electrical and Electronic Equipment Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 365
Plant Area (Sq.Ft.) 145,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 4,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $504,750 10,579,200 kWh $0.05
Natural Gas $34,711 3,015 MMBtu $11.51
TOTAL ENERGY COSTS $539,461
RECOMMENDED SAVINGS* $127,339 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$26,465
Cost:
-
$26,465 1,017,900 - - - - - - - - $26,465
1,017,900
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$25,926
Cost:
$27,004
$10,128 456,000 $11,856 76 - - - - $3,942 - $10,128
456,000
kWh
$11,856
76
kW-months/year
-
-
MMBtu
-
-
$
$3,942
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$23,572
Cost:
$65,625
$11,606 446,400 $11,966 90 - - - - - - $11,606
446,400
kWh
$11,966
90
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$15,545
Cost:
$10,000
- - - - $15,545 1,364 - - - - -
-
kWh
-
-
kW-months/year
$15,545
1,364
MMBtu
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$7,231
Cost:
$7,200
$3,799 42,120 $2,304 17 - - - - $1,128 - $3,799
42,120
kWh
$2,304
17
kW-months/year
-
-
MMBtu
-
-
$
$1,128
-
$
06: 2.7145 INSTALL SKYLIGHTS Savings:
$6,996
Cost:
$40,770
$2,287 87,980 $4,709 53 - - - - - - $2,287
87,980
kWh
$4,709
53
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$5,745
Cost:
-
$1,835 70,560 $3,910 29 - - - - - - $1,835
70,560
kWh
$3,910
29
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,324
Cost:
-
$1,599 61,200 $2,725 20 - - - - - - $1,599
61,200
kWh
$2,725
20
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$3,818
Cost:
$5,000
- - - - $3,818 337 - - - - -
-
kWh
-
-
kW-months/year
$3,818
337
MMBtu
-
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,826
Cost:
-
$936 36,000 $890 7 - - - - - - $936
36,000
kWh
$890
7
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,659
Cost:
$600
$842 32,400 $817 6 - - - - - - $842
32,400
kWh
$817
6
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$1,581
Cost:
$500
$983 37,800 $598 4 - - - - - - $983
37,800
kWh
$598
4
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
13: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$970
Cost:
$1,000
$1,560 60,000 $1,330 10 - - $(-960) - $(-960) - $1,560
60,000
kWh
$1,330
10
kW-months/year
-
-
MMBtu
$(-960)
-
$
$(-960)
-
$
14: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$844
Cost:
$500
$312 12,000 $532 4 - - - - - - $312
12,000
kWh
$532
4
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
15: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$837
Cost:
$400
$452 17,400 $385 3 - - - - - - $452
17,400
kWh
$385
3
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$127,339
Cost:
$158,599
$62,804 2,377,760 $42,022 319 $19,363 1,701 $(-960) - $4,110 - $62,804
2,377,760
kWh
$42,022
319
kW-months/year
$19,363
1,701
MMBtu
$(-960)
-
$
$4,110
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost