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IAC Assessment: UD0820
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DOE MESC
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IAC Assessment: UD0820
IAC Center University of Dayton
Assessment Year 2010
Principal Product Fiberglass Reinforced Panels
NAICS 326130 - Laminated Plastics Plate, Sheet (except Packaging), and Shape Manufacturing
SIC 3083 - Laminated Plastics Plate & Sheet
Sales $10,000,000-$50,000,000
# of Employees 32
Plant Area (Sq.Ft.) 68,000
Annual Production 15,080 Pieces
Production Hrs. Annual 2,500
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $77,825 2,348,452 kWh $0.03
Electricity Demand $107,472 620 kW-months/year $173.34
Natural Gas $3,515 8,968 MMBtu $0.39
TOTAL ENERGY COSTS $489,586
RECOMMENDED SAVINGS* $111,071 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,592
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$27,511
Cost:
$30,000
$(-3,500) (-87,500) $37,261 183 - - $(-6,250) - - - $(-3,500)
(-87,500)
kWh
$37,261
183
kW-months/year
-
-
MMBtu
$(-6,250)
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$644
Cost:
$1
$342 8,550 $302 2 - - - - - - $342
8,550
kWh
$302
2
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,408
Cost:
$5,940
$2,392 59,798 $4,016 20 - - - - - - $2,392
59,798
kWh
$4,016
20
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,757
Cost:
$4,868
$1,457 36,426 $2,447 12 - - - - $(-147) - $1,457
36,426
kWh
$2,447
12
kW-months/year
-
-
MMBtu
-
-
$
$(-147)
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,925
Cost:
$4,465
$988 24,695 $1,014 5 - - - - $(-77) - $988
24,695
kWh
$1,014
5
kW-months/year
-
-
MMBtu
-
-
$
$(-77)
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,316
Cost:
$2,585
$701 17,524 $631 3 - - - - $(-16) - $701
17,524
kWh
$631
3
kW-months/year
-
-
MMBtu
-
-
$
$(-16)
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$50
Cost:
$45
$50 1,238 - - - - - - - - $50
1,238
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$535
Cost:
$500
$433 10,830 $727 4 - - $(-625) - - - $433
10,830
kWh
$727
4
kW-months/year
-
-
MMBtu
$(-625)
-
$
-
-
$
09: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$513
Cost:
$1,580
$170 4,250 $343 2 - - - - - - $170
4,250
kWh
$343
2
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$17,532
Cost:
$7,000
$3,305 82,630 - - $14,227 1,140 - - - - $3,305
82,630
kWh
-
-
kW-months/year
$14,227
1,140
MMBtu
-
-
$
-
-
$
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,075
Cost:
$8,700
$1,020 25,500 $2,055 10 - - - - - - $1,020
25,500
kWh
$2,055
10
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$34,849
Cost:
$39,289
$2,345 58,637 - - $32,504 2,611 - - - - $2,345
58,637
kWh
-
-
kW-months/year
$32,504
2,611
MMBtu
-
-
$
-
-
$
13: 2.2533 REPLACE AIR CURTAIN DOORS WITH SOLID DOORS Savings:
$7,994
Cost:
$45,000
$3,494 87,359 - - - - - - $4,500 - $3,494
87,359
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$4,500
-
$
14: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$4,962
Cost:
$4,550
$9,504 237,600 $8,400 55 $(-12,942) (-1,037) - - - - $9,504
237,600
kWh
$8,400
55
kW-months/year
$(-12,942)
(-1,037)
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$111,071
Cost:
$154,523
$22,701 567,537 $57,196 296 $33,789 2,714 $(-6,875) - $4,260 - $22,701
567,537
kWh
$57,196
296
kW-months/year
$33,789
2,714
MMBtu
$(-6,875)
-
$
$4,260
-
$
TOTAL IMPLEMENTED Savings:
$37,592
Cost:
$31,489
$19,292 482,303 $17,880 103 $1,285 103 $(-625) - $(-240) - $19,292
482,303
kWh
$17,880
103
kW-months/year
$1,285
103
MMBtu
$(-625)
-
$
$(-240)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost