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IAC Assessment: UD0822
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IAC Assessment: UD0822
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IAC Center University of Dayton
Assessment Year 2010
Principal Product Gas Burners and Heat Exchangers
NAICS 333414 - Heating Equipment (except Warm Air Furnaces) Manufacturing
SIC 3433 - Heating Equipment, Except Electric
Sales $10,000,000-$50,000,000
# of Employees 230
Plant Area (Sq.Ft.) 120,000
Annual Production 71,600,000 Pieces
Production Hrs. Annual 5,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $315,846 3,489,014 kWh $0.09
Natural Gas $36,120 2,794 MMBtu $12.93
TOTAL ENERGY COSTS $363,367
RECOMMENDED SAVINGS* $315,732 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,483
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$609
Cost:
$609
- - $609 14 - - - - - - -
-
kWh
$609
14
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.9121 INSTALL WIND POWERED ELECTRIC GENERATOR Savings:
$244,092
Cost:
$1,216,000
$50,209 788,217 - - $193,883 - - - - - $50,209
788,217
kWh
-
-
kW-months/year
$193,883
-
$
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,399
Cost:
$8,760
$11,227 171,925 $961 23 - - - - $211 - $11,227
171,925
kWh
$961
23
kW-months/year
-
-
$
-
-
MMBtu
$211
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$31,724
Cost:
$24,375
$29,387 450,036 $3,213 84 - - - - $(-876) - $29,387
450,036
kWh
$3,213
84
kW-months/year
-
-
$
-
-
MMBtu
$(-876)
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$677
Cost:
$125
$597 9,375 $80 2 - - - - - - $597
9,375
kWh
$80
2
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$2,400
Cost:
$2,000
$2,400 37,500 - - - - - - - - $2,400
37,500
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,219
Cost:
$5,273
$2,219 24,650 - - - - - - - - $2,219
24,650
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,449
Cost:
$500
$2,930 46,000 $394 9 - - - - $(-1,875) - $2,930
46,000
kWh
$394
9
kW-months/year
-
-
$
-
-
MMBtu
$(-1,875)
-
$
09: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$13,033
Cost:
$39,100
- - - - - - $13,033 1,008 - - -
-
kWh
-
-
kW-months/year
-
-
$
$13,033
1,008
MMBtu
-
-
$
10: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$3,483
Cost:
$63
$768 11,763 - - - - $2,715 210 - - $768
11,763
kWh
-
-
kW-months/year
-
-
$
$2,715
210
MMBtu
-
-
$
11: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$2,147
Cost:
$2,100
- - - - - - $2,147 166 - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,147
166
MMBtu
-
-
$
12: 2.7235 INSTALL FOSSIL FUEL MAKE-UP AIR UNIT Savings:
$1,500
Cost:
$14,900
- - - - - - $1,500 116 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,500
116
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$315,732
Cost:
$1,313,805
$99,737 1,539,466 $5,257 132 $193,883 - $19,395 1,500 $(-2,540) - $99,737
1,539,466
kWh
$5,257
132
kW-months/year
$193,883
-
$
$19,395
1,500
MMBtu
$(-2,540)
-
$
TOTAL IMPLEMENTED Savings:
$3,483
Cost:
$63
$768 11,763 - - - - $2,715 210 - - $768
11,763
kWh
-
-
kW-months/year
-
-
$
$2,715
210
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes