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IAC Assessment: UD0947
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IAC Assessment: UD0947
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IAC Center University of Dayton
Assessment Year 2016
Principal Product Car Audio Products
NAICS 334310 - Audio and Video Equipment Manufacturing
SIC 3651 - Household Audio And Video Equipment
Sales >$500,000,000
# of Employees 367
Plant Area (Sq.Ft.) 156,360
Annual Production 10,219,706 Pieces
Production Hrs. Annual 2,125
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $138,800 2,322,708 kWh $0.06
Electricity Demand $92,071 7,032 kW-months/year $13.09
Electricity Fees $463 - $ -
Natural Gas $72,656 8,943 MMBtu $8.12
TOTAL ENERGY COSTS $303,990
RECOMMENDED SAVINGS* $80,913 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,320
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$10,920
Cost:
$1,000
$10,920 200,335 - - - - - - - - $10,920
200,335
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$6,835
Cost:
-
$5,396 98,988 $1,439 136 - - - - - - $5,396
98,988
kWh
$1,439
136
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$953
Cost:
$2,000
$(-56) (-1,021) $(-30) (-3) - - $1,039 128 - - $(-56)
(-1,021)
kWh
$(-30)
(-3)
kW-months/year
-
-
$
$1,039
128
MMBtu
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$618
Cost:
$200
$488 8,956 $130 12 - - - - - - $488
8,956
kWh
$130
12
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$462
Cost:
$1,000
$365 6,702 $97 9 - - - - - - $365
6,702
kWh
$97
9
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$893
Cost:
$680
- - - - - - $893 110 - - -
-
kWh
-
-
kW-months/year
-
-
$
$893
110
MMBtu
-
-
$
07: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$577
Cost:
-
- - - - - - $577 71 - - -
-
kWh
-
-
kW-months/year
-
-
$
$577
71
MMBtu
-
-
$
08: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,128
Cost:
$1,593
$1,128 20,701 - - - - - - - - $1,128
20,701
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$6,493
Cost:
$400
$314 5,760 $2,716 256 $3,463 - - - - - $314
5,760
kWh
$2,716
256
kW-months/year
$3,463
-
$
-
-
MMBtu
-
-
$
10: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$495
Cost:
$50
$249 4,577 $133 13 $113 - - - - - $249
4,577
kWh
$133
13
kW-months/year
$113
-
$
-
-
MMBtu
-
-
$
11: 2.7314 REDUCE VENTILATION AIR Savings:
$1,405
Cost:
$9,120
- - - - - - $1,405 173 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,405
173
MMBtu
-
-
$
12: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$8,339
Cost:
$23,265
- - - - - - $8,339 1,027 - - -
-
kWh
-
-
kW-months/year
-
-
$
$8,339
1,027
MMBtu
-
-
$
13: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$994
Cost:
$2,000
- - - - $994 - - - - - -
-
kWh
-
-
kW-months/year
$994
-
$
-
-
MMBtu
-
-
$
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,211
Cost:
$81,318
$10,497 192,564 $7,747 730 - - - - $967 - $10,497
192,564
kWh
$7,747
730
kW-months/year
-
-
$
-
-
MMBtu
$967
-
$
15: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,498
Cost:
$20,246
$4,909 90,050 $5,341 503 - - - - $248 - $4,909
90,050
kWh
$5,341
503
kW-months/year
-
-
$
-
-
MMBtu
$248
-
$
16: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,398
Cost:
$51,121
$5,310 97,411 $4,850 457 - - - - $238 - $5,310
97,411
kWh
$4,850
457
kW-months/year
-
-
$
-
-
MMBtu
$238
-
$
17: 2.7122 DISCONNECT BALLASTS Savings:
$694
Cost:
$345
$303 5,562 $333 31 - - - - $58 - $303
5,562
kWh
$333
31
kW-months/year
-
-
$
-
-
MMBtu
$58
-
$
TOTAL RECOMMENDED Savings:
$80,913
Cost:
$194,338
$39,823 730,585 $22,756 2,145 $4,570 - $12,253 1,509 $1,511 - $39,823
730,585
kWh
$22,756
2,145
kW-months/year
$4,570
-
$
$12,253
1,509
MMBtu
$1,511
-
$
TOTAL IMPLEMENTED Savings:
$25,320
Cost:
$1,450
$16,879 309,660 $4,288 404 $3,576 - $577 71 - - $16,879
309,660
kWh
$4,288
404
kW-months/year
$3,576
-
$
$577
71
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes