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IAC Assessment: UD0959
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IAC Assessment: UD0959
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IAC Center University of Dayton
Assessment Year 2017
Principal Product Sub assembly logistics
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 339
Plant Area (Sq.Ft.) 1,342,569
Annual Production 2,375,000 Pieces
Production Hrs. Annual 4,250
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $435,229 9,347,193 kWh $0.05
Electricity Demand $395,131 17,292 kW-months/year $22.85
Electricity Fees $5,012 - $ -
Natural Gas $303,416 45,614 MMBtu $6.65
TOTAL ENERGY COSTS $1,138,788
RECOMMENDED SAVINGS* $275,806 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,793
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #1 Personnel Changes Electricity Usage Electricity Demand Natural Gas Fuel Oil #1 Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
01: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$114,753
Cost:
-
$1,198 34,588 $119,036 16,602 - - $(-5,481) (-362) - - $1,198
34,588
kWh
$119,036
16,602
kW-months/year
-
-
MMBtu
$(-5,481)
(-362)
MMBtu
-
-
$
02: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$19,894
Cost:
$39,000
$16,449 475,000 $24,372 2,400 $(-20,927) (-3,147) - - - - $16,449
475,000
kWh
$24,372
2,400
kW-months/year
$(-20,927)
(-3,147)
MMBtu
-
-
MMBtu
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$18,841
Cost:
-
$116 3,345 $19,188 2,676 - - - - $(-463) - $116
3,345
kWh
$19,188
2,676
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-463)
-
$
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$12,612
Cost:
$68,240
$5,804 167,607 $6,808 335 - - - - - - $5,804
167,607
kWh
$6,808
335
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$14,215
Cost:
$15,000
$(-53) (-1,538) $(-25) (-2) $14,293 2,149 - - - - $(-53)
(-1,538)
kWh
$(-25)
(-2)
kW-months/year
$14,293
2,149
MMBtu
-
-
MMBtu
-
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$11,843
Cost:
-
$11,843 342,000 - - - - - - - - $11,843
342,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,881
Cost:
$10,000
$3,200 92,399 $2,681 132 - - - - - - $3,200
92,399
kWh
$2,681
132
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,551
Cost:
$1,000
$844 24,360 $707 35 - - - - - - $844
24,360
kWh
$707
35
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$78
Cost:
-
$29 850 $49 2 - - - - - - $29
850
kWh
$49
2
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
10: 2.7314 REDUCE VENTILATION AIR Savings:
$19,897
Cost:
$10,500
$1,542 44,535 $280 78 $18,075 2,718 - - - - $1,542
44,535
kWh
$280
78
kW-months/year
$18,075
2,718
MMBtu
-
-
MMBtu
-
-
$
11: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$6,411
Cost:
$23,750
$512 14,777 - - $5,899 887 - - - - $512
14,777
kWh
-
-
kW-months/year
$5,899
887
MMBtu
-
-
MMBtu
-
-
$
12: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$5,300
Cost:
-
- - - - $5,300 797 - - - - -
-
kWh
-
-
kW-months/year
$5,300
797
MMBtu
-
-
MMBtu
-
-
$
13: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$14,374
Cost:
$25,987
$11,923 344,310 - - - - - - $2,451 - $11,923
344,310
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$2,451
-
$
14: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,523
Cost:
$139
$725 20,939 $695 34 - - - - $103 - $725
20,939
kWh
$695
34
kW-months/year
-
-
MMBtu
-
-
MMBtu
$103
-
$
15: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,991
Cost:
$14,214
$2,677 77,312 $2,151 106 - - - - $(-837) - $2,677
77,312
kWh
$2,151
106
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-837)
-
$
16: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$24,642
Cost:
$41,348
$12,631 364,756 $12,105 596 - - - - $(-94) - $12,631
364,756
kWh
$12,105
596
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-94)
-
$
TOTAL RECOMMENDED Savings:
$275,806
Cost:
$249,178
$69,440 2,005,240 $188,047 22,995 $22,640 3,404 $(-5,481) (-362) $1,160 - $69,440
2,005,240
kWh
$188,047
22,995
kW-months/year
$22,640
3,404
MMBtu
$(-5,481)
(-362)
MMBtu
$1,160
-
$
TOTAL IMPLEMENTED Savings:
$21,793
Cost:
$24,214
$17,749 512,561 $4,881 240 - - - - $(-837) - $17,749
512,561
kWh
$4,881
240
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-837)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Fuel Oil #1 Personnel Changes Electricity Usage Electricity Demand Natural Gas Fuel Oil #1 Personnel Changes