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IAC Assessment: UD1010
Sponsored by:
DOE MESC
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IAC Assessment: UD1010
IAC Center University of Dayton
Assessment Year 2020
Principal Product Canned Tomatoes
NAICS 311421 - Fruit and Vegetable Canning
SIC 2033 - Canned Fruits And Vegetables
Sales $50,000,000-$100,000,000
# of Employees 70
Plant Area (Sq.Ft.) 420,000
Annual Production 40,000 Tons
Production Hrs. Annual 2,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $141,362 1,978,200 kWh $0.07
Electricity Demand $2,448 651 kW-months/year $3.76
Electricity Fees $127,211 - $ -
Natural Gas $183,646 43,168 MMBtu $4.25
TOTAL ENERGY COSTS $454,667
RECOMMENDED SAVINGS* $60,941 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,103
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$3,598
Cost:
$500
$3,598 50,355 - - - - - - $3,598
50,355
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$299
Cost:
-
$153 2,141 $146 38 - - - - $153
2,141
kWh
$146
38
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$7,123
Cost:
$5,000
$5,748 80,438 $1,375 366 - - - - $5,748
80,438
kWh
$1,375
366
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$21,830
Cost:
$20,000
- - - - $21,830 5,136 - - -
-
kWh
-
-
kW-months/year
$21,830
5,136
MMBtu
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$14,001
Cost:
$60,000
- - - - $7,251 1,706 $6,750 - -
-
kWh
-
-
kW-months/year
$7,251
1,706
MMBtu
$6,750
-
$
06: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$483
Cost:
$5,500
- - - - $483 114 - - -
-
kWh
-
-
kW-months/year
$483
114
MMBtu
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,616
Cost:
$7,457
$3,899 54,561 $717 191 - - - - $3,899
54,561
kWh
$717
191
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,704
Cost:
$10,753
$3,071 42,977 $635 169 - - $(-2) - $3,071
42,977
kWh
$635
169
kW-months/year
-
-
MMBtu
$(-2)
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,565
Cost:
-
$1,282 17,940 $196 52 - - $87 - $1,282
17,940
kWh
$196
52
kW-months/year
-
-
MMBtu
$87
-
$
10: 2.5194 REDESIGN PROCESS Savings:
$3,722
Cost:
$43,500
$1,278 17,891 $272 72 $2,172 511 - - $1,278
17,891
kWh
$272
72
kW-months/year
$2,172
511
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$60,941
Cost:
$152,710
$19,029 266,303 $3,341 888 $31,736 7,467 $6,835 - $19,029
266,303
kWh
$3,341
888
kW-months/year
$31,736
7,467
MMBtu
$6,835
-
$
TOTAL IMPLEMENTED Savings:
$22,103
Cost:
$109,500
$5,029 70,387 $418 111 $9,906 2,331 $6,750 - $5,029
70,387
kWh
$418
111
kW-months/year
$9,906
2,331
MMBtu
$6,750
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes