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IAC Assessment: UF0433
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IAC Assessment: UF0433
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IAC Center University of Florida
Assessment Year 2010
Principal Product Animal Feed
NAICS 311119 - Other Animal Food Manufacturing
SIC 2048 - Prepared Feeds, Nec
Sales $10,000,000-$50,000,000
# of Employees 25
Plant Area (Sq.Ft.) 30,000
Annual Production 64,800 Tons
Production Hrs. Annual 4,940
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $122,187 1,589,280 kWh $0.08
Electricity Demand $6,823 5,890 kW-months/year $1.16
Electricity Fees $53,534 - $ -
Natural Gas $69,292 6,860 MMBtu $10.10
TOTAL ENERGY COSTS $251,836
RECOMMENDED SAVINGS* $76,873 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,419
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$1,771
Cost:
$2,321
- - - - $1,771 175 -
-
kWh
-
-
kW-months/year
$1,771
175
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,098
Cost:
$314
$1,098 9,546 - - - - $1,098
9,546
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,138
Cost:
$8,558
$5,138 43,975 - - - - $5,138
43,975
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.2128 USE STEAM CONDENSATE FOR HOT WATER SUPPLY (NON-POTABLE) Savings:
$21,987
Cost:
$10,000
- - - - $21,987 1,839 -
-
kWh
-
-
kW-months/year
$21,987
1,839
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,205
Cost:
-
$1,205 10,474 - - - - $1,205
10,474
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$621
Cost:
-
$621 5,168 - - - - $621
5,168
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$11,610
Cost:
-
- - $11,610 200 - - -
-
kWh
$11,610
200
kW-months/year
-
-
MMBtu
08: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$7,722
Cost:
$6,350
$7,722 67,146 - - - - $7,722
67,146
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$23,836
Cost:
$4,000
- - - - $23,836 2,360 -
-
kWh
-
-
kW-months/year
$23,836
2,360
MMBtu
10: 2.4156 ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM Savings:
$1,885
Cost:
$816
$1,885 25,480 - - - - $1,885
25,480
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$76,873
Cost:
$32,359
$17,669 161,789 $11,610 200 $47,594 4,374 $17,669
161,789
kWh
$11,610
200
kW-months/year
$47,594
4,374
MMBtu
TOTAL IMPLEMENTED Savings:
$16,419
Cost:
$1,130
$4,809 50,668 $11,610 200 - - $4,809
50,668
kWh
$11,610
200
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas