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IAC Assessment: UF0582
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IAC Assessment: UF0582
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IAC Center University of Florida
Assessment Year 2022
Principal Product Cement
NAICS 327310 - Cement Manufacturing
SIC 3241 - Cement, Hydraulic
Sales $100,000,000-$500,000,000
# of Employees 50
Plant Area (Sq.Ft.) 2,940,500
Annual Production 1,406,896 Tons
Production Hrs. Annual 8,760
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $6,367,017 120,383,345 kWh $0.05
Electricity Demand $861,386 209,171 kW-months/year $4.12
Electricity Fees $532,698 - $ -
Natural Gas $5,496,387 1,150,881 MMBtu $4.78
TOTAL ENERGY COSTS $13,257,488
RECOMMENDED SAVINGS* $5,965,518 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $636,360
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$3,357,648
Cost:
$12,825,000
$4,505,000 85,000,000 $494,160 120,000 $(-791,512) (-497,178) - - $(-850,000) - $4,505,000
85,000,000
kWh
$494,160
120,000
kW-months/year
$(-791,512)
(-497,178)
MMBtu
-
-
$
$(-850,000)
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,189,637
Cost:
$2,090,000
$780,464 14,725,728 $101,068 24,540 $308,105 64,511 - - - - $780,464
14,725,728
kWh
$101,068
24,540
kW-months/year
$308,105
64,511
MMBtu
-
-
$
-
-
$
03: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$506,910
Cost:
$647,662
$446,622 8,426,834 $60,288 14,640 - - - - - - $446,622
8,426,834
kWh
$60,288
14,640
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$226,296
Cost:
$102,253
$197,058 3,718,082 $29,238 7,100 - - - - - - $197,058
3,718,082
kWh
$29,238
7,100
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.2428 USE FLUE GASES IN RADIANT HEATER FOR SPACE HEATING, OVENS, ETC Savings:
$207,860
Cost:
$705,580
$(-17,080) (-322,272) $(-2,211) (-537) $227,151 47,561 - - - - $(-17,080)
(-322,272)
kWh
$(-2,211)
(-537)
kW-months/year
$227,151
47,561
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$37,793
Cost:
$79,204
$31,478 593,928 $6,315 1,534 - - - - - - $31,478
593,928
kWh
$6,315
1,534
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2623 MINIMIZE CONDENSER COOLING WATER TEMPERATURE Savings:
$32,856
Cost:
$29,990
$32,856 619,920 - - - - - - - - $32,856
619,920
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$22,408
Cost:
$756
$22,408 422,794 - - - - - - - - $22,408
422,794
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$19,379
Cost:
-
$19,379 365,638 - - - - - - - - $19,379
365,638
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$16,853
Cost:
$7,275
$16,853 317,988 - - - - - - - - $16,853
317,988
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$14,868
Cost:
$12,700
$(-1,339) (-25,272) $(-173) (-42) - - $16,380 - - - $(-1,339)
(-25,272)
kWh
$(-173)
(-42)
kW-months/year
-
-
MMBtu
$16,380
-
$
-
-
$
12: 4.662 LEVEL ONE – ADD COMMUNICATION USING IIOT DEVICES TO EXISTING CONTROL SYSTEM TO MODIFY OPERATIONS Savings:
$333,010
Cost:
-
- - - - - - - - $333,010 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$333,010
-
$
TOTAL RECOMMENDED Savings:
$5,965,518
Cost:
$16,500,420
$6,033,699 113,843,368 $688,685 167,235 $(-256,256) (-385,106) $16,380 - $(-516,990) - $6,033,699
113,843,368
kWh
$688,685
167,235
kW-months/year
$(-256,256)
(-385,106)
MMBtu
$16,380
-
$
$(-516,990)
-
$
TOTAL IMPLEMENTED Savings:
$636,360
Cost:
$189,488
$267,797 5,052,792 $35,553 8,634 - - - - $333,010 - $267,797
5,052,792
kWh
$35,553
8,634
kW-months/year
-
-
MMBtu
-
-
$
$333,010
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes