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IAC Assessment: UK1312
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IAC Assessment: UK1312
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IAC Center University of Kentucky
Assessment Year 2013
Principal Product conduit
NAICS 331210 - Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3317 - Steel Pipe And Tubes
Sales $100,000,000-$500,000,000
# of Employees 198
Plant Area (Sq.Ft.) 400,000
Annual Production 120,000 Tons
Production Hrs. Annual 6,240
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $472,753 13,516,800 kWh $0.03
Electricity Demand $779,634 64,892 kW-months/year $12.01
Electricity Fees $36,641 - $ -
Natural Gas $477,424 113,164 MMBtu $4.22
TOTAL ENERGY COSTS $1,766,452
RECOMMENDED SAVINGS* $417,784 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $203,802
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$138,049
Cost:
$23,400
- - - - $138,049 - - - -
-
kWh
-
-
kW-months/year
$138,049
-
$
-
-
MMBtu
02: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$54,717
Cost:
$520,000
$23,587 673,920 $31,130 2,592 - - - - $23,587
673,920
kWh
$31,130
2,592
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$23,264
Cost:
$5,000
$23,264 664,679 - - - - - - $23,264
664,679
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,416
Cost:
$6,400
$12,416 356,160 - - - - - - $12,416
356,160
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$10,570
Cost:
$504
$7,070 202,000 $3,500 288 - - - - $7,070
202,000
kWh
$3,500
288
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,527
Cost:
$1,376
$2,477 70,780 $2,050 168 - - - - $2,477
70,780
kWh
$2,050
168
kW-months/year
-
-
$
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,529
Cost:
$2,581
$158 4,525 $75 6 $2,296 - - - $158
4,525
kWh
$75
6
kW-months/year
$2,296
-
$
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,121
Cost:
$2,121
$997 28,470 $1,124 94 - - - - $997
28,470
kWh
$1,124
94
kW-months/year
-
-
$
-
-
MMBtu
09: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$815
Cost:
-
$815 23,296 - - - - - - $815
23,296
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$109,909
Cost:
$9,000
$64,944 1,855,553 $44,965 3,744 - - - - $64,944
1,855,553
kWh
$44,965
3,744
kW-months/year
-
-
$
-
-
MMBtu
11: 2.7495 INSTALL REPLACEMENT DOORS Savings:
$49,300
Cost:
$270,900
- - - - - - $49,300 11,680 -
-
kWh
-
-
kW-months/year
-
-
$
$49,300
11,680
MMBtu
12: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$5,094
Cost:
$8,500
- - - - - - $5,094 1,207 -
-
kWh
-
-
kW-months/year
-
-
$
$5,094
1,207
MMBtu
13: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,473
Cost:
$3,055
- - - - - - $4,473 1,060 -
-
kWh
-
-
kW-months/year
-
-
$
$4,473
1,060
MMBtu
TOTAL RECOMMENDED Savings:
$417,784
Cost:
$852,837
$135,728 3,879,383 $82,844 6,892 $140,345 - $58,867 13,947 $135,728
3,879,383
kWh
$82,844
6,892
kW-months/year
$140,345
-
$
$58,867
13,947
MMBtu
TOTAL IMPLEMENTED Savings:
$203,802
Cost:
$535,880
$122,157 3,490,228 $81,645 6,792 - - - - $122,157
3,490,228
kWh
$81,645
6,792
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas