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IAC Assessment: UK1503
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IAC Assessment: UK1503
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IAC Center University of Kentucky
Assessment Year 2015
Principal Product Fiberglass Reinforced Panels
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 109
Plant Area (Sq.Ft.) 103,000
Annual Production 52,000 Thousand Feet
Production Hrs. Annual 4,800
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $161,823 3,352,868 kWh $0.05
Electricity Demand $124,977 10,141 kW-months/year $12.32
Electricity Fees $26,839 - $ -
Natural Gas $214,942 31,395 MMBtu $6.85
TOTAL ENERGY COSTS $528,581
RECOMMENDED SAVINGS* $112,244 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $112,244
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Administrative Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$605
Cost:
$960
$605 11,471 - - - - - - - - $605
11,471
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
02: 2.7134 USE PHOTOCELL CONTROLS Savings:
$3,487
Cost:
$4,040
$3,487 66,166 - - - - - - - - $3,487
66,166
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$945
Cost:
$520
$346 6,566 - - - - $599 - - - $346
6,566
kWh
-
-
kW-months/year
-
-
MMBtu
$599
-
$
-
-
Tgal
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$5,138
Cost:
$3,760
$2,874 54,544 $2,264 169 - - - - - - $2,874
54,544
kWh
$2,264
169
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,831
Cost:
$3,000
$1,729 32,800 $1,102 82 - - - - - - $1,729
32,800
kWh
$1,102
82
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
06: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$16,001
Cost:
$5,000
$11,727 222,526 $4,274 318 - - - - - - $11,727
222,526
kWh
$4,274
318
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
07: 2.6127 MAINTAIN AIR FILTERS BY CLEANING OR REPLACEMENT Savings:
$1,126
Cost:
$1,460
$1,126 21,363 - - - - - - - - $1,126
21,363
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
08: 3.4151 MINIMIZE WATER USAGE Savings:
$556
Cost:
$2,470
- - - - - - - - $556 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$556
-
Tgal
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$17,159
Cost:
$9,380
- - - - $17,159 2,505 - - - - -
-
kWh
-
-
kW-months/year
$17,159
2,505
MMBtu
-
-
$
-
-
Tgal
10: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,034
Cost:
$2,460
- - - - $2,034 297 - - - - -
-
kWh
-
-
kW-months/year
$2,034
297
MMBtu
-
-
$
-
-
Tgal
11: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$62,362
Cost:
$45,000
- - - - $62,362 9,104 - - - - -
-
kWh
-
-
kW-months/year
$62,362
9,104
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$112,244
Cost:
$78,050
$21,894 415,436 $7,640 569 $81,555 11,906 $599 - $556 - $21,894
415,436
kWh
$7,640
569
kW-months/year
$81,555
11,906
MMBtu
$599
-
$
$556
-
Tgal
TOTAL IMPLEMENTED Savings:
$112,244
Cost:
$78,050
$21,894 415,436 $7,640 569 $81,555 11,906 $599 - $556 - $21,894
415,436
kWh
$7,640
569
kW-months/year
$81,555
11,906
MMBtu
$599
-
$
$556
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Administrative Changes Water Consumption