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IAC Assessment: UK1512
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IAC Assessment: UK1512
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IAC Center University of Kentucky
Assessment Year 2015
Principal Product Side View Mirrors
NAICS 327215 - Glass Product Manufacturing Made of Purchased Glass
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 295
Plant Area (Sq.Ft.) 100,000
Annual Production 4,990,373 Pieces
Production Hrs. Annual 7,200
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $343,156 6,362,497 kWh $0.05
Electricity Demand $95,041 13,586 kW-months/year $7.00
Electricity Fees $110,163 - $ -
Natural Gas $130,233 16,724 MMBtu $7.79
TOTAL ENERGY COSTS $678,593
RECOMMENDED SAVINGS* $36,220 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,307
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$5,559
Cost:
-
- - - - $5,559 - - - - - - - -
-
kWh
-
-
kW-months/year
$5,559
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,043
Cost:
$1,215
$984 18,216 $230 33 - - - - $20 - $(-191) - $984
18,216
kWh
$230
33
kW-months/year
-
-
$
-
-
MMBtu
$20
-
$
$(-191)
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,250
Cost:
$4,650
$2,353 43,585 $840 120 - - - - $261 - $(-204) - $2,353
43,585
kWh
$840
120
kW-months/year
-
-
$
-
-
MMBtu
$261
-
$
$(-204)
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,209
Cost:
$3,940
$978 18,104 $231 33 - - - - - - - - $978
18,104
kWh
$231
33
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,263
Cost:
$178
$1,902 35,228 $1,183 169 - - - - $178 - - - $1,902
35,228
kWh
$1,183
169
kW-months/year
-
-
$
-
-
MMBtu
$178
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,652
Cost:
$1,750
$4,652 86,155 - - - - - - - - - - $4,652
86,155
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$4,297
Cost:
$12,750
$2,890 53,518 $1,407 201 - - - - - - - - $2,890
53,518
kWh
$1,407
201
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,248
Cost:
$7,985
- - - - - - $5,248 674 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,248
674
MMBtu
-
-
$
-
-
$
09: 2.2123 INSULATE FEEDWATER TANK Savings:
$1,278
Cost:
$994
- - - - - - $1,278 164 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,278
164
MMBtu
-
-
$
-
-
$
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,609
Cost:
$1,500
- - - - - - $2,609 335 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,609
335
MMBtu
-
-
$
-
-
$
11: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$3,535
Cost:
$530
- - - - - - - - $3,535 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$3,535
-
$
-
-
$
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$277
Cost:
$475
$277 4,201 - - - - - - - - - - $277
4,201
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$36,220
Cost:
$35,967
$14,036 259,007 $3,891 556 $5,559 - $9,135 1,173 $3,994 - $(-395) - $14,036
259,007
kWh
$3,891
556
kW-months/year
$5,559
-
$
$9,135
1,173
MMBtu
$3,994
-
$
$(-395)
-
$
TOTAL IMPLEMENTED Savings:
$15,307
Cost:
$8,184
$5,630 104,259 $231 33 $5,559 - $3,887 499 - - - - $5,630
104,259
kWh
$231
33
kW-months/year
$5,559
-
$
$3,887
499
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost