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IAC Assessment: UK1910
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IAC Assessment: UK1910
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Kentucky
Assessment Year 2019
Principal Product Printing, Finishing, Mailing, Fulfillment and Freight
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2752 - Commercial Printing, Lithographic
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 144,000
Annual Production 162,397,341 Pieces
Production Hrs. Annual 6,552
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $188,907 4,840,800 kWh $0.04
Electricity Demand $199,493 12,309 kW-months/year $16.21
Electricity Fees $(-2,509) - $ -
Natural Gas $15,070 807 MMBtu $18.67
TOTAL ENERGY COSTS $400,961
RECOMMENDED SAVINGS* $104,736 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $104,736
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,415
Cost:
$2,477
$5,664 145,222 $1,751 108 - - - - $5,664
145,222
kWh
$1,751
108
kW-months/year
-
-
$
-
-
MMBtu
02: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$510
Cost:
$1,775
$510 13,087 - - - - - - $510
13,087
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$280
Cost:
$161
$280 7,186 - - - - - - $280
7,186
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$4,283
Cost:
-
$4,283 109,828 - - - - - - $4,283
109,828
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$65,342
Cost:
$110,141
$42,551 1,091,059 $22,791 1,406 - - - - $42,551
1,091,059
kWh
$22,791
1,406
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$569
Cost:
$300
$355 9,094 $214 13 - - - - $355
9,094
kWh
$214
13
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$838
Cost:
$350
$520 13,333 $318 20 - - - - $520
13,333
kWh
$318
20
kW-months/year
-
-
$
-
-
MMBtu
08: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$1,365
Cost:
$3,625
$830 21,289 $535 33 - - - - $830
21,289
kWh
$535
33
kW-months/year
-
-
$
-
-
MMBtu
09: 2.5123 REDUCE FLUID FLOW RATES Savings:
$1,484
Cost:
$1,900
$706 18,101 $778 48 - - - - $706
18,101
kWh
$778
48
kW-months/year
-
-
$
-
-
MMBtu
10: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$1,344
Cost:
$2,838
- - - - - - $1,344 72 -
-
kWh
-
-
kW-months/year
-
-
$
$1,344
72
MMBtu
11: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,251
Cost:
$1,000
- - - - - - $1,251 67 -
-
kWh
-
-
kW-months/year
-
-
$
$1,251
67
MMBtu
12: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$13,040
Cost:
$16,170
- - - - $13,040 - - - -
-
kWh
-
-
kW-months/year
$13,040
-
$
-
-
MMBtu
13: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$7,015
Cost:
-
- - - - $7,015 - - - -
-
kWh
-
-
kW-months/year
$7,015
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$104,736
Cost:
$140,737
$55,699 1,428,199 $26,387 1,628 $20,055 - $2,595 139 $55,699
1,428,199
kWh
$26,387
1,628
kW-months/year
$20,055
-
$
$2,595
139
MMBtu
TOTAL IMPLEMENTED Savings:
$104,736
Cost:
$140,737
$55,699 1,428,199 $26,387 1,628 $20,055 - $2,595 139 $55,699
1,428,199
kWh
$26,387
1,628
kW-months/year
$20,055
-
$
$2,595
139
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas