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IAC Assessment: UK1913
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IAC Assessment: UK1913
IAC Center University of Kentucky
Assessment Year 2019
Principal Product Mattress Springs
NAICS 337910 - Mattress Manufacturing
SIC 2515 - Mattresses And Bedsprings
Sales $50,000,000-$100,000,000
# of Employees 310
Plant Area (Sq.Ft.) 319,000
Annual Production 72,622,211 Pounds
Production Hrs. Annual 6,864
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $239,238 8,262,680 kWh $0.03
Electricity Demand $405,719 23,463 kW-months/year $17.29
Electricity Fees $29,765 - $ -
Natural Gas $74,689 13,248 MMBtu $5.64
TOTAL ENERGY COSTS $771,508
RECOMMENDED SAVINGS* $67,233 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $53,051
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,855
Cost:
$2,510
$7,763 267,696 $8,092 468 - - - - $7,763
267,696
kWh
$8,092
468
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$5,474
Cost:
$16,000
$1,774 61,158 $3,700 214 - - - - $1,774
61,158
kWh
$3,700
214
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,642
Cost:
$2,520
$4,679 161,320 $4,963 287 - - - - $4,679
161,320
kWh
$4,963
287
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,111
Cost:
$550
$1,036 35,741 $2,075 120 - - - - $1,036
35,741
kWh
$2,075
120
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$632
Cost:
$62
- - - - - - $632 112 -
-
kWh
-
-
kW-months/year
-
-
$
$632
112
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$333
Cost:
$1,120
$333 11,473 - - - - - - $333
11,473
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,770
Cost:
$32,561
$3,790 130,689 $4,980 288 - - - - $3,790
130,689
kWh
$4,980
288
kW-months/year
-
-
$
-
-
MMBtu
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$243
Cost:
$127
$119 4,104 $124 7 - - - - $119
4,104
kWh
$124
7
kW-months/year
-
-
$
-
-
MMBtu
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$8,076
Cost:
$3,569
$4,201 144,846 - - - - $3,875 687 $4,201
144,846
kWh
-
-
kW-months/year
-
-
$
$3,875
687
MMBtu
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$15,097
Cost:
$10,570
- - - - $15,097 - - - -
-
kWh
-
-
kW-months/year
$15,097
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$67,233
Cost:
$69,589
$23,695 817,027 $23,934 1,384 $15,097 - $4,507 799 $23,695
817,027
kWh
$23,934
1,384
kW-months/year
$15,097
-
$
$4,507
799
MMBtu
TOTAL IMPLEMENTED Savings:
$53,051
Cost:
$49,958
$17,720 611,023 $20,234 1,170 $15,097 - - - $17,720
611,023
kWh
$20,234
1,170
kW-months/year
$15,097
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas