IAC logo
IAC Assessment: UK1913
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UK1913
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Kentucky
Assessment Year 2019
Principal Product Mattress Springs
NAICS 337910 - Mattress Manufacturing
SIC 2515 - Mattresses And Bedsprings
Sales $50,000,000-$100,000,000
# of Employees 310
Plant Area (Sq.Ft.) 319,000
Annual Production 72,622,211 Pounds
Production Hrs. Annual 6,864
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $239,238 8,262,680 kWh $0.03
Electricity Demand $405,719 23,463 kW-months/year $17.29
Electricity Fees $29,765 - $ -
Natural Gas $74,689 13,248 MMBtu $5.64
TOTAL ENERGY COSTS $771,508
RECOMMENDED SAVINGS* $67,233 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $53,051
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,855
Cost:
$2,510
$7,763 267,696 $8,092 468 - - - - $7,763
267,696
kWh
$8,092
468
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$5,474
Cost:
$16,000
$1,774 61,158 $3,700 214 - - - - $1,774
61,158
kWh
$3,700
214
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,642
Cost:
$2,520
$4,679 161,320 $4,963 287 - - - - $4,679
161,320
kWh
$4,963
287
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,111
Cost:
$550
$1,036 35,741 $2,075 120 - - - - $1,036
35,741
kWh
$2,075
120
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$632
Cost:
$62
- - - - - - $632 112 -
-
kWh
-
-
kW-months/year
-
-
$
$632
112
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$333
Cost:
$1,120
$333 11,473 - - - - - - $333
11,473
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,770
Cost:
$32,561
$3,790 130,689 $4,980 288 - - - - $3,790
130,689
kWh
$4,980
288
kW-months/year
-
-
$
-
-
MMBtu
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$243
Cost:
$127
$119 4,104 $124 7 - - - - $119
4,104
kWh
$124
7
kW-months/year
-
-
$
-
-
MMBtu
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$8,076
Cost:
$3,569
$4,201 144,846 - - - - $3,875 687 $4,201
144,846
kWh
-
-
kW-months/year
-
-
$
$3,875
687
MMBtu
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$15,097
Cost:
$10,570
- - - - $15,097 - - - -
-
kWh
-
-
kW-months/year
$15,097
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$67,233
Cost:
$69,589
$23,695 817,027 $23,934 1,384 $15,097 - $4,507 799 $23,695
817,027
kWh
$23,934
1,384
kW-months/year
$15,097
-
$
$4,507
799
MMBtu
TOTAL IMPLEMENTED Savings:
$53,051
Cost:
$49,958
$17,720 611,023 $20,234 1,170 $15,097 - - - $17,720
611,023
kWh
$20,234
1,170
kW-months/year
$15,097
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas