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IAC Assessment: UM0058
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IAC Assessment: UM0058
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IAC Center University of Michigan
Assessment Year 1996
Principal Product Automotive Stampings and Assembly
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 80,000
Annual Production 60,000,000 Pieces
Production Hrs. Annual 7,344
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $346,068 11,443,435 kWh $0.03
Electricity Demand $338,023 28,706 kW-months/year $11.78
Electricity Fees $38,942 - $ -
Natural Gas $28,674 6,758 MMBtu $4.24
TOTAL ENERGY COSTS $716,907
RECOMMENDED SAVINGS* $44,263 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,147
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz)
$ kWh $ kW-months/year $ $ $ lb
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,573
Cost:
$3,037
$1,007 33,998 $566 56 - - - - $1,007
33,998
kWh
$566
56
kW-months/year
-
-
$
-
-
lb
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$885
Cost:
$3,074
$338 11,430 $547 54 - - - - $338
11,430
kWh
$547
54
kW-months/year
-
-
$
-
-
lb
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$21,041
Cost:
$15,570
- - $16,339 1,605 $4,702 - - - -
-
kWh
$16,339
1,605
kW-months/year
$4,702
-
$
-
-
lb
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$689
Cost:
$1,200
$441 14,947 $248 21 - - - - $441
14,947
kWh
$248
21
kW-months/year
-
-
$
-
-
lb
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$830
Cost:
$960
$531 17,878 $299 29 - - - - $531
17,878
kWh
$299
29
kW-months/year
-
-
$
-
-
lb
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,326
Cost:
-
$6,611 223,329 $3,715 365 - - - - $6,611
223,329
kWh
$3,715
365
kW-months/year
-
-
$
-
-
lb
07: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$5,439
Cost:
$24,000
- - $5,439 504 - - - - -
-
kWh
$5,439
504
kW-months/year
-
-
$
-
-
lb
08: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$3,480
Cost:
$1,200
- - - - - - $3,480 600,000 -
-
kWh
-
-
kW-months/year
-
-
$
$3,480
600,000
lb
TOTAL RECOMMENDED Savings:
$44,263
Cost:
$49,041
$8,928 301,582 $27,153 2,634 $4,702 - $3,480 600,000 $8,928
301,582
kWh
$27,153
2,634
kW-months/year
$4,702
-
$
$3,480
600,000
lb
TOTAL IMPLEMENTED Savings:
$3,147
Cost:
$7,311
$1,786 60,375 $1,361 131 - - - - $1,786
60,375
kWh
$1,361
131
kW-months/year
-
-
$
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz)