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IAC Assessment: UM0087
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IAC Assessment: UM0087
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IAC Center University of Michigan
Assessment Year 1997
Principal Product Combustion Equipment
NAICS n/a
SIC 3433 - Heating Equipment, Except Electric
Sales $10,000,000-$50,000,000
# of Employees 167
Plant Area (Sq.Ft.) 358,206
Annual Production 6,500,000 Pounds
Production Hrs. Annual 2,730
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $79,168 2,740,621 kWh $0.03
Electricity Demand $55,210 10,500 kW-months/year $5.26
Electricity Fees $107,025 - $ -
Natural Gas $173,568 56,923 MMBtu $3.05
TOTAL ENERGY COSTS $427,322
RECOMMENDED SAVINGS* $83,225 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,900
Cost:
$3,198
$610 123,681 $1,290 91 - - - - - - $610
123,681
kWh
$1,290
91
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,251
Cost:
$28,450
$2,668 89,977 $6,583 462 - - - - - - $2,668
89,977
kWh
$6,583
462
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,692
Cost:
$1,000
$1,692 57,151 - - - - - - - - $1,692
57,151
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,159
Cost:
$450
$372 12,603 $787 55 - - - - - - $372
12,603
kWh
$787
55
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$36,636
Cost:
$22,800
- - - - $36,636 16,412 - - - - -
-
kWh
-
-
kW-months/year
$36,636
16,412
MMBtu
-
-
Tgal
-
-
$
06: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$1,053
Cost:
$3,460
- - - - $1,053 343 - - - - -
-
kWh
-
-
kW-months/year
$1,053
343
MMBtu
-
-
Tgal
-
-
$
07: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$5,708
Cost:
$3,100
- - - - - - $5,708 2,567,479 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,708
2,567,479
Tgal
-
-
$
08: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$5,616
Cost:
-
- - - - - - $5,616 2,100,665 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,616
2,100,665
Tgal
-
-
$
09: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$20,210
Cost:
-
- - - - - - - - $20,210 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$20,210
-
$
TOTAL RECOMMENDED Savings:
$83,225
Cost:
$62,458
$5,342 283,412 $8,660 608 $37,689 16,755 $11,324 4,668,144 $20,210 - $5,342
283,412
kWh
$8,660
608
kW-months/year
$37,689
16,755
MMBtu
$11,324
4,668,144
Tgal
$20,210
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes