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IAC Assessment: UM0088
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IAC Assessment: UM0088
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IAC Center University of Michigan
Assessment Year 1997
Principal Product Plastic Bottles
NAICS n/a
SIC 3085 - Plastics Bottles
Sales $10,000,000-$50,000,000
# of Employees 197
Plant Area (Sq.Ft.) 84,100
Annual Production 182,500,000 Pieces
Production Hrs. Annual 8,760
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $346,707 9,904,455 kWh $0.04
Electricity Demand $198,200 17,976 kW-months/year $11.03
Electricity Fees $7,474 - $ -
Natural Gas $38,160 8,195 MMBtu $4.66
TOTAL ENERGY COSTS $612,141
RECOMMENDED SAVINGS* $77,961 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $77,961
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,784
Cost:
$4,207
$1,672 56,565 $1,112 78 - - - - - - - - - - $1,672
56,565
kWh
$1,112
78
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,346
Cost:
$12,020
$2,895 97,890 $2,451 172 - - - - - - - - - - $2,895
97,890
kWh
$2,451
172
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$36,864
Cost:
$37,700
$22,215 750,586 $14,649 1,028 - - - - - - - - - - $22,215
750,586
kWh
$14,649
1,028
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$13,512
Cost:
$22,440
$1,832 61,841 $1,280 84 $10,400 2,200 - - - - - - - - $1,832
61,841
kWh
$1,280
84
kW-months/year
$10,400
2,200
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 3.7122 MAXIMIZE PRODUCTION RUNS TO REDUCE CLEANING Savings:
$16,379
Cost:
$1,440
- - - - - - $14,269 3,600 - - $1,440 - $670 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$14,269
3,600
gal
-
-
lb
$1,440
-
$
$670
-
$
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,519
Cost:
-
- - - - - - - - $2,519 283,004 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$2,519
283,004
lb
-
-
$
-
-
$
07: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$557
Cost:
$1,500
- - - - - - - - - - $557 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$557
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$77,961
Cost:
$79,307
$28,614 966,882 $19,492 1,362 $10,400 2,200 $14,269 3,600 $2,519 283,004 $1,997 - $670 - $28,614
966,882
kWh
$19,492
1,362
kW-months/year
$10,400
2,200
MMBtu
$14,269
3,600
gal
$2,519
283,004
lb
$1,997
-
$
$670
-
$
TOTAL IMPLEMENTED Savings:
$77,961
Cost:
$79,307
$28,614 966,882 $19,492 1,362 $10,400 2,200 $14,269 3,600 $2,519 283,004 $1,997 - $670 - $28,614
966,882
kWh
$19,492
1,362
kW-months/year
$10,400
2,200
MMBtu
$14,269
3,600
gal
$2,519
283,004
lb
$1,997
-
$
$670
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Product