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IAC Assessment: UM0091
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IAC Assessment: UM0091
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IAC Center University of Michigan
Assessment Year 1997
Principal Product Injection Molding Components
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 72
Plant Area (Sq.Ft.) 35,250
Annual Production 1,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $72,699 2,041,325 kWh $0.04
Electricity Demand $51,404 2,988 kW-months/year $17.20
Electricity Fees $12,725 - $ -
Natural Gas $8,135 2,058 MMBtu $3.95
TOTAL ENERGY COSTS $150,963
RECOMMENDED SAVINGS* $98,950 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ lb $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,010
Cost:
$1,307
$509 17,292 $501 35 - - - - $509
17,292
kWh
$501
35
kW-months/year
-
-
lb
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,671
Cost:
$12,962
$1,387 46,893 $1,284 90 - - - - $1,387
46,893
kWh
$1,284
90
kW-months/year
-
-
lb
-
-
$
03: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$3,775
Cost:
$90
$3,775 65,651 - - - - - - $3,775
65,651
kWh
-
-
kW-months/year
-
-
lb
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$624
Cost:
$600
$324 10,844 $300 21 - - - - $324
10,844
kWh
$300
21
kW-months/year
-
-
lb
-
-
$
05: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$90,870
Cost:
$30,000
- - - - $6,000 12,000 $84,870 - -
-
kWh
-
-
kW-months/year
$6,000
12,000
lb
$84,870
-
$
TOTAL RECOMMENDED Savings:
$98,950
Cost:
$44,959
$5,995 140,680 $2,085 146 $6,000 12,000 $84,870 - $5,995
140,680
kWh
$2,085
146
kW-months/year
$6,000
12,000
lb
$84,870
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes