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IAC Assessment: UM0104
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IAC Assessment: UM0104
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IAC Center University of Michigan
Assessment Year 1998
Principal Product Soft Trim Automotive
NAICS n/a
SIC 2396 - Automotive And Apparel Trimmings
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 70,000
Annual Production 6,500,000 Pieces
Production Hrs. Annual 4,080
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $27,069 753,224 kWh $0.04
Electricity Demand $31,963 4,848 kW-months/year $6.59
Electricity Fees $498 - $ -
Natural Gas $18,108 4,510 MMBtu $4.02
TOTAL ENERGY COSTS $91,058
RECOMMENDED SAVINGS* $37,945 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,945
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$249
Cost:
$540
$131 3,810 $118 16 - - - - - - $131
3,810
kWh
$118
16
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,708
Cost:
$8,483
$1,000 30,774 $708 96 - - - - - - $1,000
30,774
kWh
$708
96
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,449
Cost:
-
$3,006 83,236 $443 60 - - - - - - $3,006
83,236
kWh
$443
60
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$801
Cost:
$100
$749 2,345 $52 7 - - - - - - $749
2,345
kWh
$52
7
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$8,468
Cost:
$6,750
- - - - $8,468 2,188 - - - - -
-
kWh
-
-
kW-months/year
$8,468
2,188
MMBtu
-
-
lb
-
-
$
06: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$13,420
Cost:
$5,200
- - - - - - $13,420 268,800 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$13,420
268,800
lb
-
-
$
07: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$1,690
Cost:
$500
- - - - - - $1,690 650 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,690
650
lb
-
-
$
08: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$8,160
Cost:
$2,500
- - - - - - - - $8,160 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$8,160
-
$
TOTAL RECOMMENDED Savings:
$37,945
Cost:
$24,073
$4,886 120,165 $1,321 179 $8,468 2,188 $15,110 269,450 $8,160 - $4,886
120,165
kWh
$1,321
179
kW-months/year
$8,468
2,188
MMBtu
$15,110
269,450
lb
$8,160
-
$
TOTAL IMPLEMENTED Savings:
$37,945
Cost:
$24,073
$4,886 120,165 $1,321 179 $8,468 2,188 $15,110 269,450 $8,160 - $4,886
120,165
kWh
$1,321
179
kW-months/year
$8,468
2,188
MMBtu
$15,110
269,450
lb
$8,160
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes