IAC logo
IAC Assessment: UM0114
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UM0114
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Michigan
Assessment Year 1998
Principal Product Injection Molded Plastic Automotive Parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 480
Plant Area (Sq.Ft.) 75,000
Annual Production 45,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $173,123 5,885,698 kWh $0.03
Electricity Demand $89,504 11,184 kW-months/year $8.00
Electricity Fees $(-6,449) - $ -
Natural Gas $7,929 1,707 MMBtu $4.64
TOTAL ENERGY COSTS $286,419
RECOMMENDED SAVINGS* $70,163 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,145
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,627
Cost:
$3,217
$1,027 35,170 $600 75 - - - - - - - - $1,027
35,170
kWh
$600
75
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,918
Cost:
$17,712
$109 4,103 $96 12 - - - - - - $4,713 - $109
4,103
kWh
$96
12
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$4,713
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$1,806
Cost:
$192
- - - - $1,806 430 - - - - - - -
-
kWh
-
-
kW-months/year
$1,806
430
MMBtu
-
-
lb
-
-
$
-
-
$
04: 4.125 Savings:
$22,312
Cost:
$2,560
- - - - - - $22,312 24,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$22,312
24,000
lb
-
-
$
-
-
$
05: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$22,600
Cost:
$2,400
- - - - - - $22,600 24,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$22,600
24,000
lb
-
-
$
-
-
$
06: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$16,900
Cost:
$33,000
- - - - - - - - $16,900 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$16,900
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$70,163
Cost:
$59,081
$1,136 39,273 $696 87 $1,806 430 $44,912 48,000 $16,900 - $4,713 - $1,136
39,273
kWh
$696
87
kW-months/year
$1,806
430
MMBtu
$44,912
48,000
lb
$16,900
-
$
$4,713
-
$
TOTAL IMPLEMENTED Savings:
$29,145
Cost:
$23,329
$1,136 39,273 $696 87 - - $22,600 24,000 - - $4,713 - $1,136
39,273
kWh
$696
87
kW-months/year
-
-
MMBtu
$22,600
24,000
lb
-
-
$
$4,713
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost