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IAC Assessment: UM0114
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IAC Assessment: UM0114
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IAC Center University of Michigan
Assessment Year 1998
Principal Product Injection Molded Plastic Automotive Parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 480
Plant Area (Sq.Ft.) 75,000
Annual Production 45,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $173,123 5,885,698 kWh $0.03
Electricity Demand $89,504 11,184 kW-months/year $8.00
Electricity Fees $(-6,449) - $ -
Natural Gas $7,929 1,707 MMBtu $4.64
TOTAL ENERGY COSTS $286,419
RECOMMENDED SAVINGS* $70,163 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,145
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,627
Cost:
$3,217
$1,027 35,170 $600 75 - - - - - - - - $1,027
35,170
kWh
$600
75
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,918
Cost:
$17,712
$109 4,103 $96 12 - - - - - - $4,713 - $109
4,103
kWh
$96
12
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$4,713
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$1,806
Cost:
$192
- - - - $1,806 430 - - - - - - -
-
kWh
-
-
kW-months/year
$1,806
430
MMBtu
-
-
lb
-
-
$
-
-
$
04: 4.1250 Savings:
$22,312
Cost:
$2,560
- - - - - - $22,312 24,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$22,312
24,000
lb
-
-
$
-
-
$
05: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$22,600
Cost:
$2,400
- - - - - - $22,600 24,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$22,600
24,000
lb
-
-
$
-
-
$
06: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$16,900
Cost:
$33,000
- - - - - - - - $16,900 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$16,900
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$70,163
Cost:
$59,081
$1,136 39,273 $696 87 $1,806 430 $44,912 48,000 $16,900 - $4,713 - $1,136
39,273
kWh
$696
87
kW-months/year
$1,806
430
MMBtu
$44,912
48,000
lb
$16,900
-
$
$4,713
-
$
TOTAL IMPLEMENTED Savings:
$29,145
Cost:
$23,329
$1,136 39,273 $696 87 - - $22,600 24,000 - - $4,713 - $1,136
39,273
kWh
$696
87
kW-months/year
-
-
MMBtu
$22,600
24,000
lb
-
-
$
$4,713
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost