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IAC Assessment: UM0115
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IAC Assessment: UM0115
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IAC Center University of Michigan
Assessment Year 1998
Principal Product Super-abrasive Tipped Cutting Tools parts
NAICS n/a
SIC 3465 - Automotive Stampings
Sales $5,000,000-$10,000,000
# of Employees 56
Plant Area (Sq.Ft.) 48,500
Annual Production 150,000 Pieces
Production Hrs. Annual 5,863
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $38,753 1,407,679 kWh $0.03
Electricity Demand $59,964 4,032 kW-months/year $14.87
Electricity Fees $2,766 - $ -
Natural Gas $5,945 1,491 MMBtu $3.99
TOTAL ENERGY COSTS $108,978
RECOMMENDED SAVINGS* $13,466 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,292
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Gaseous Waste Personnel Changes Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Gaseous Waste Personnel Changes
$ kWh $ kW-months/year $ $ $ lb $ lb $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$204
Cost:
$303
$104 3,517 $100 7 - - - - - - - - $104
3,517
kWh
$100
7
kW-months/year
-
-
$
-
-
lb
-
-
lb
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,764
Cost:
$6,186
$1,054 34,584 $1,710 120 - - - - - - - - $1,054
34,584
kWh
$1,710
120
kW-months/year
-
-
$
-
-
lb
-
-
lb
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$888
Cost:
$804
- - - - $888 - - - - - - - -
-
kWh
-
-
kW-months/year
$888
-
$
-
-
lb
-
-
lb
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$410
Cost:
$600
$223 7,034 $187 10 - - - - - - - - $223
7,034
kWh
$187
10
kW-months/year
-
-
$
-
-
lb
-
-
lb
-
-
$
05: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$1,040
Cost:
$500
- - - - - - $1,040 6,400 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,040
6,400
lb
-
-
lb
-
-
$
06: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$510
Cost:
-
- - - - - - - - $510 1,250 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$510
1,250
lb
-
-
$
07: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$7,650
Cost:
$1,500
- - - - - - - - - - $7,650 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
lb
$7,650
-
$
TOTAL RECOMMENDED Savings:
$13,466
Cost:
$9,893
$1,381 45,135 $1,997 137 $888 - $1,040 6,400 $510 1,250 $7,650 - $1,381
45,135
kWh
$1,997
137
kW-months/year
$888
-
$
$1,040
6,400
lb
$510
1,250
lb
$7,650
-
$
TOTAL IMPLEMENTED Savings:
$10,292
Cost:
$3,107
$104 3,517 $100 7 $888 - $1,040 6,400 $510 1,250 $7,650 - $104
3,517
kWh
$100
7
kW-months/year
$888
-
$
$1,040
6,400
lb
$510
1,250
lb
$7,650
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Gaseous Waste Personnel Changes Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Gaseous Waste Personnel Changes