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IAC Assessment: UM0244
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IAC Assessment: UM0244
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IAC Center University of Michigan
Assessment Year 2003
Principal Product Plastic Resins
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 3087 - Custom Compound Purchased Resins
Sales $1,000,000-$5,000,000
# of Employees 13
Plant Area (Sq.Ft.) 52,000
Annual Production 7,000,000 Pounds
Production Hrs. Annual 2,470
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $107,011 1,319,089 kWh $0.08
Electricity Fees $168 - $ -
Natural Gas $12,965 2,315 MMBtu $5.60
TOTAL ENERGY COSTS $127,144
RECOMMENDED SAVINGS* $211,583 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $78,823
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Administrative Changes Ancillary Material Cost Electricity Usage Electricity Fees Administrative Changes Ancillary Material Cost
$ kWh $ $ $ $ $ $
01: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$101,745
Cost:
$30,000
$(-92,255) (-1,137,104) - - - - $194,000 - $(-92,255)
(-1,137,104)
kWh
-
-
$
-
-
$
$194,000
-
$
02: 2.8222 SIZE TRUCKS TO JOB Savings:
$76,800
Cost:
$54,000
- - - - $76,800 - - - -
-
kWh
-
-
$
$76,800
-
$
-
-
$
03: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$582
Cost:
$2,477
$582 7,712 - - - - - - $582
7,712
kWh
-
-
$
-
-
$
-
-
$
04: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$26,499
Cost:
$51,860
- - $26,499 - - - - - -
-
kWh
$26,499
-
$
-
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,023
Cost:
$521
- - - - - - $2,023 - -
-
kWh
-
-
$
-
-
$
$2,023
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,934
Cost:
$13,221
$3,934 48,504 - - - - - - $3,934
48,504
kWh
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$211,583
Cost:
$152,079
$(-87,739) (-1,080,888) $26,499 - $76,800 - $196,023 - $(-87,739)
(-1,080,888)
kWh
$26,499
-
$
$76,800
-
$
$196,023
-
$
TOTAL IMPLEMENTED Savings:
$78,823
Cost:
$54,521
- - - - $76,800 - $2,023 - -
-
kWh
-
-
$
$76,800
-
$
$2,023
-
$
Savings
Cost
$ kWh $ $ $ $ $ $
Electricity Usage Electricity Fees Administrative Changes Ancillary Material Cost Electricity Usage Electricity Fees Administrative Changes Ancillary Material Cost