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IAC Assessment: WI0139
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IAC Assessment: WI0139
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1992
Principal Product FOLDING CARTONS
NAICS n/a
SIC 2657 - Folding Paperboard Boxes
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 0
Annual Production 12,000 Tons
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $171,922 2,889,508 kWh $0.06
Natural Gas $75,738 16,075 MMBtu $4.71
TOTAL ENERGY COSTS $247,660
RECOMMENDED SAVINGS* $67,898 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,118
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$23,212
Cost:
$500
- - $23,212 - - - -
-
kWh
$23,212
-
MMBtu
-
-
$
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$14,993
Cost:
$30,000
$(-6,174) (-103,751) $21,167 4,494 - - $(-6,174)
(-103,751)
kWh
$21,167
4,494
MMBtu
-
-
$
03: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$13,842
Cost:
-
$12,567 - $1,275 - - - $12,567
-
kWh
$1,275
-
MMBtu
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,837
Cost:
$5,451
$3,837 64,478 - - - - $3,837
64,478
kWh
-
-
MMBtu
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$619
Cost:
-
$619 10,551 - - - - $619
10,551
kWh
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,205
Cost:
$5,344
$2,806 47,186 - - $(-601) - $2,806
47,186
kWh
-
-
MMBtu
$(-601)
-
$
07: 2.6232 INSTALL SET-BACK TIMERS Savings:
$128
Cost:
$200
$128 2,052 - - - - $128
2,052
kWh
-
-
MMBtu
-
-
$
08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,876
Cost:
-
$3,196 - - - $(-320) - $3,196
-
kWh
-
-
MMBtu
$(-320)
-
$
09: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$69
Cost:
-
$69 1,172 - - - - $69
1,172
kWh
-
-
MMBtu
-
-
$
10: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,790
Cost:
$800
- - $1,790 380 - - -
-
kWh
$1,790
380
MMBtu
-
-
$
11: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$847
Cost:
$1,400
- - $847 180 - - -
-
kWh
$847
180
MMBtu
-
-
$
12: 2.6214 SHUT OFF PILOTS IN STANDBY EQUIPMENT Savings:
$190
Cost:
-
- - $190 40 - - -
-
kWh
$190
40
MMBtu
-
-
$
13: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,692
Cost:
$2,000
$(-78) (-1,465) $1,770 377 - - $(-78)
(-1,465)
kWh
$1,770
377
MMBtu
-
-
$
14: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$913
Cost:
$650
- - $913 215 - - -
-
kWh
$913
215
MMBtu
-
-
$
15: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$685
Cost:
$740
$685 11,430 - - - - $685
11,430
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$67,898
Cost:
$47,085
$17,655 31,653 $51,164 5,686 $(-921) - $17,655
31,653
kWh
$51,164
5,686
MMBtu
$(-921)
-
$
TOTAL IMPLEMENTED Savings:
$3,118
Cost:
$5,994
$2,806 47,186 $913 215 $(-601) - $2,806
47,186
kWh
$913
215
MMBtu
$(-601)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes