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IAC Assessment: WI0220
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IAC Assessment: WI0220
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1994
Principal Product Custom Molded Fiberglass, Reinforced plastic parts for varie
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 180
Plant Area (Sq.Ft.) 250,000
Annual Production 22,500,000 Pounds
Production Hrs. Annual 6,000
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $412,284 6,346,131 kWh $0.06
Natural Gas $255,223 74,784 MMBtu $3.41
TOTAL ENERGY COSTS $667,507
RECOMMENDED SAVINGS* $22,858 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,380
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,282
Cost:
$20,000
- - $6,282 3,141 -
-
kWh
$6,282
3,141
MMBtu
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,005
Cost:
$500
- - $1,005 295 -
-
kWh
$1,005
295
MMBtu
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$4,811
Cost:
$3,581
- - $4,811 1,411 -
-
kWh
$4,811
1,411
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,994
Cost:
$4,917
$3,994 61,547 - - $3,994
61,547
kWh
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$254
Cost:
$300
$254 3,810 - - $254
3,810
kWh
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,037
Cost:
$960
$3,037 46,893 - - $3,037
46,893
kWh
-
-
MMBtu
07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,111
Cost:
$2,550
- - $2,111 619 -
-
kWh
$2,111
619
MMBtu
08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$789
Cost:
-
$789 - - - $789
-
kWh
-
-
MMBtu
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$575
Cost:
$120
$575 8,792 - - $575
8,792
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$22,858
Cost:
$32,928
$8,649 121,042 $14,209 5,466 $8,649
121,042
kWh
$14,209
5,466
MMBtu
TOTAL IMPLEMENTED Savings:
$9,380
Cost:
$8,618
$4,569 70,339 $4,811 1,411 $4,569
70,339
kWh
$4,811
1,411
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas