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IAC Assessment: WI0259
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IAC Assessment: WI0259
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1996
Principal Product Hydraulic Control Valves
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 450
Plant Area (Sq.Ft.) 220,000
Annual Production 108,000 Pieces
Production Hrs. Annual 8,400
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $575,038 11,533,119 kWh $0.05
Electricity Demand $215,774 25,003 kW-months/year $8.63
Electricity Fees $(-2,720) - $ -
Natural Gas $49,908 11,144 MMBtu $4.48
TOTAL ENERGY COSTS $838,000
RECOMMENDED SAVINGS* $70,970 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,012
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
01: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$24,500
Cost:
$25,000
- - - - - - - - $24,500 273,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$24,500
273,000
gal
-
-
$
02: 3.3132 USE REVERSE OSMOSIS TO CONCENTRATE MATERIAL Savings:
$19,300
Cost:
$35,025
- - - - - - $19,300 175,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$19,300
175,000
Tgal
-
-
gal
-
-
$
03: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$13,875
Cost:
$5,000
- - - - - - - - - - $13,875 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$13,875
-
$
04: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$4,744
Cost:
-
- - - - $4,744 1,059 - - - - - - -
-
kWh
-
-
kW-months/year
$4,744
1,059
MMBtu
-
-
Tgal
-
-
gal
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,392
Cost:
$960
$2,051 68,581 $1,341 148 - - - - - - - - $2,051
68,581
kWh
$1,341
148
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,107
Cost:
$4,300
- - - - $1,107 252 - - - - - - -
-
kWh
-
-
kW-months/year
$1,107
252
MMBtu
-
-
Tgal
-
-
gal
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,936
Cost:
$492
$1,350 128,957 $586 185 - - - - - - - - $1,350
128,957
kWh
$586
185
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$925
Cost:
$1,000
$925 31,067 - - - - - - - - - - $925
31,067
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
09: 2.7314 REDUCE VENTILATION AIR Savings:
$861
Cost:
$1,000
$142 4,689 - - $719 160 - - - - - - $142
4,689
kWh
-
-
kW-months/year
$719
160
MMBtu
-
-
Tgal
-
-
gal
-
-
$
10: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$330
Cost:
-
- - $330 32 - - - - - - - - -
-
kWh
$330
32
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$70,970
Cost:
$72,777
$4,468 233,294 $2,257 365 $6,570 1,471 $19,300 175,000 $24,500 273,000 $13,875 - $4,468
233,294
kWh
$2,257
365
kW-months/year
$6,570
1,471
MMBtu
$19,300
175,000
Tgal
$24,500
273,000
gal
$13,875
-
$
TOTAL IMPLEMENTED Savings:
$26,012
Cost:
$40,325
$142 4,689 - - $6,570 1,471 $19,300 175,000 - - - - $142
4,689
kWh
-
-
kW-months/year
$6,570
1,471
MMBtu
$19,300
175,000
Tgal
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes