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IAC Assessment: WI0269
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IAC Assessment: WI0269
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1996
Principal Product Enclosure Boxes for electric switchgear
NAICS n/a
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 230
Plant Area (Sq.Ft.) 300,000
Annual Production 0 Units
Production Hrs. Annual 5,600
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $408,921 9,166,764 kWh $0.04
Electricity Demand $150,210 20,185 kW-months/year $7.44
Electricity Fees $1,364 - $ -
Natural Gas $229,418 62,305 MMBtu $3.68
TOTAL ENERGY COSTS $789,913
RECOMMENDED SAVINGS* $206,030 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $155,248
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Primary Raw Material Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Primary Raw Material Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ Tgal
01: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$128,670
Cost:
$10,000
- - - - - - - - $6,370 3,500 $122,300 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$6,370
3,500
gal
$122,300
-
$
-
-
Tgal
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$22,707
Cost:
-
- - - - $22,707 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$22,707
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
Tgal
03: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$16,770
Cost:
$25,000
$(-3,630) (-83,529) - - - - - - - - - - $20,400 - $(-3,630)
(-83,529)
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
$20,400
-
Tgal
04: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$14,920
Cost:
$22,000
- - - - - - - - $5,620 2,475 $9,300 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$5,620
2,475
gal
$9,300
-
$
-
-
Tgal
05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$5,044
Cost:
$17,980
$(-607) (-22,860) - - - - $5,651 1,536 - - - - - - $(-607)
(-22,860)
kWh
-
-
kW-months/year
-
-
$
$5,651
1,536
MMBtu
-
-
gal
-
-
$
-
-
Tgal
06: 2.3135 SCHEDULE ROUTINE MAINTENANCE DURING NON-OPERATING PERIODS Savings:
$4,367
Cost:
-
- - $4,367 559 - - - - - - - - - - -
-
kWh
$4,367
559
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
Tgal
07: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$3,269
Cost:
-
- - $3,269 375 - - - - - - - - - - -
-
kWh
$3,269
375
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
Tgal
08: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$2,458
Cost:
$7,500
- - $2,458 149 - - - - - - - - - - -
-
kWh
$2,458
149
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
Tgal
09: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$1,973
Cost:
$6,000
$924 34,584 $1,049 134 - - - - - - - - - - $924
34,584
kWh
$1,049
134
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
Tgal
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,653
Cost:
$180
$1,124 42,204 $529 68 - - - - - - - - - - $1,124
42,204
kWh
$529
68
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
Tgal
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,692
Cost:
$825
$1,151 43,083 $541 69 - - - - - - - - - - $1,151
43,083
kWh
$541
69
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
Tgal
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,014
Cost:
$2,526
$598 22,274 $416 53 - - - - - - - - - - $598
22,274
kWh
$416
53
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
Tgal
13: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$968
Cost:
-
$968 46,893 - - - - - - - - - - - - $968
46,893
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
Tgal
14: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$525
Cost:
-
- - $525 67 - - - - - - - - - - -
-
kWh
$525
67
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$206,030
Cost:
$92,011
$528 82,649 $13,154 1,474 $22,707 - $5,651 1,536 $11,990 5,975 $131,600 - $20,400 - $528
82,649
kWh
$13,154
1,474
kW-months/year
$22,707
-
$
$5,651
1,536
MMBtu
$11,990
5,975
gal
$131,600
-
$
$20,400
-
Tgal
TOTAL IMPLEMENTED Savings:
$155,248
Cost:
$50,985
$1,668 62,427 $4,339 512 - - $5,651 1,536 $11,990 5,975 $131,600 - - - $1,668
62,427
kWh
$4,339
512
kW-months/year
-
-
$
$5,651
1,536
MMBtu
$11,990
5,975
gal
$131,600
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Primary Raw Material Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Primary Raw Material Water Consumption