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IAC Assessment: WI0279
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IAC Assessment: WI0279
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1996
Principal Product Specialty Motors
NAICS n/a
SIC 3621 - Motors And Generators
Sales $10,000,000-$50,000,000
# of Employees 400
Plant Area (Sq.Ft.) 500,000
Annual Production 0 Units
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $213,121 8,615,768 kWh $0.02
Electricity Demand $191,130 27,638 kW-months/year $6.92
Electricity Fees $22,714 - $ -
Natural Gas $238,833 71,742 MMBtu $3.33
TOTAL ENERGY COSTS $716,984
RECOMMENDED SAVINGS* $62,930 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,504
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$18,544
Cost:
$3,400
- - - - $18,544 5,569 - - - - - - - - -
-
kWh
-
-
kW-months/year
$18,544
5,569
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
02: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$12,559
Cost:
$30,000
$(-2,909) (-111,958) $(-1,732) (-224) - - $17,700 15,000,000 - - $(-500) - - - $(-2,909)
(-111,958)
kWh
$(-1,732)
(-224)
kW-months/year
-
-
MMBtu
$17,700
15,000,000
Tgal
-
-
lb
$(-500)
-
$
-
-
$
03: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$7,523
Cost:
-
- - $7,523 972 - - - - - - - - - - -
-
kWh
$7,523
972
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$4,862
Cost:
$27,740
$(-1,461) (-56,272) $(-1,118) (-144) $7,441 2,235 - - - - - - - - $(-1,461)
(-56,272)
kWh
$(-1,118)
(-144)
kW-months/year
$7,441
2,235
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$4,439
Cost:
$1,000
- - - - - - - - $825 - - - $3,614 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$825
-
lb
-
-
$
$3,614
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,075
Cost:
-
$2,817 108,441 $1,258 163 - - - - - - - - - - $2,817
108,441
kWh
$1,258
163
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,216
Cost:
$1,779
$1,529 58,910 $687 89 - - - - - - - - - - $1,529
58,910
kWh
$687
89
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
08: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$2,917
Cost:
$9,000
$1,609 61,841 $1,308 169 - - - - - - - - - - $1,609
61,841
kWh
$1,308
169
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
09: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$2,700
Cost:
-
- - - - - - - - - - $2,700 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$2,700
-
$
-
-
$
10: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$2,744
Cost:
$15,000
$10,998 422,919 $7,795 1,007 $(-16,049) (-4,820) - - - - - - - - $10,998
422,919
kWh
$7,795
1,007
kW-months/year
$(-16,049)
(-4,820)
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
11: 2.7314 REDUCE VENTILATION AIR Savings:
$351
Cost:
$500
$194 7,327 - - $157 47 - - - - - - - - $194
7,327
kWh
-
-
kW-months/year
$157
47
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$62,930
Cost:
$88,419
$12,777 491,208 $15,721 2,032 $10,093 3,031 $17,700 15,000,000 $825 - $2,200 - $3,614 - $12,777
491,208
kWh
$15,721
2,032
kW-months/year
$10,093
3,031
MMBtu
$17,700
15,000,000
Tgal
$825
-
lb
$2,200
-
$
$3,614
-
$
TOTAL IMPLEMENTED Savings:
$11,504
Cost:
$30,019
$3,079 118,406 $827 108 $7,598 2,282 - - - - - - - - $3,079
118,406
kWh
$827
108
kW-months/year
$7,598
2,282
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes Primary Raw Material