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IAC Assessment: WI0283
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IAC Assessment: WI0283
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1996
Principal Product Bottle washers and variety of sub-contract work
NAICS n/a
SIC 3565 - Packaging Machinery
Sales $5,000,000-$10,000,000
# of Employees 100
Plant Area (Sq.Ft.) 95,000
Annual Production 22 Pieces
Production Hrs. Annual 5,250
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $26,021 880,715 kWh $0.03
Electricity Demand $22,013 2,517 kW-months/year $8.75
Electricity Fees $4,072 - $ -
Natural Gas $41,224 8,798 MMBtu $4.69
TOTAL ENERGY COSTS $101,330
RECOMMENDED SAVINGS* $30,929 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,027
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Gaseous Waste Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Gaseous Waste Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ lb $ $ $ $ $ $
01: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$9,545
Cost:
$500
- - - - - - - - $9,545 772 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$9,545
772
lb
-
-
$
-
-
$
-
-
$
02: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$5,710
Cost:
$500
- - - - - - - - - - - - $5,710 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
$5,710
-
$
-
-
$
03: 3.1175 USE A DIFFERENT OR RECYCLED RAW MATERIAL Savings:
$5,530
Cost:
-
- - - - - - - - - - - - - - $5,530 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
$5,530
-
$
04: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$4,200
Cost:
$500
- - - - - - - - - - $4,200 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
$4,200
-
$
-
-
$
-
-
$
05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,835
Cost:
-
- - - - - - $1,835 - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,835
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,005
Cost:
$608
- - - - $1,005 204 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,005
204
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$674
Cost:
$240
$446 14,361 $228 25 - - - - - - - - - - - - $446
14,361
kWh
$228
25
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$431
Cost:
$640
$252 8,206 $179 19 - - - - - - - - - - - - $252
8,206
kWh
$179
19
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.8112 COMBINE UTILITY METERS Savings:
$567
Cost:
$1,000
- - - - - - - - - - - - $567 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
$567
-
$
-
-
$
10: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$539
Cost:
$3,500
$512 16,413 $373 40 $(-346) (-70) - - - - - - - - - - $512
16,413
kWh
$373
40
kW-months/year
$(-346)
(-70)
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$349
Cost:
-
$181 5,862 $168 18 - - - - - - - - - - - - $181
5,862
kWh
$168
18
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
12: 2.7314 REDUCE VENTILATION AIR Savings:
$319
Cost:
$500
$136 4,396 - - $183 37 - - - - - - - - - - $136
4,396
kWh
-
-
kW-months/year
$183
37
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$225
Cost:
$102
$147 4,689 $78 8 - - - - - - - - - - - - $147
4,689
kWh
$78
8
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$30,929
Cost:
$8,090
$1,674 53,927 $1,026 110 $842 171 $1,835 - $9,545 772 $4,200 - $6,277 - $5,530 - $1,674
53,927
kWh
$1,026
110
kW-months/year
$842
171
MMBtu
$1,835
-
lb
$9,545
772
lb
$4,200
-
$
$6,277
-
$
$5,530
-
$
TOTAL IMPLEMENTED Savings:
$22,027
Cost:
$2,950
$910 29,308 $474 51 $1,188 241 - - $9,545 772 $4,200 - $5,710 - - - $910
29,308
kWh
$474
51
kW-months/year
$1,188
241
MMBtu
-
-
lb
$9,545
772
lb
$4,200
-
$
$5,710
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Gaseous Waste Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Gaseous Waste Personnel Changes Administrative Changes Ancillary Material Cost