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IAC Assessment: WI0286
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IAC Assessment: WI0286
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1997
Principal Product Water treatment equipment
NAICS n/a
SIC 3589 - Service Industry Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 301
Plant Area (Sq.Ft.) 207,500
Annual Production 100 Pieces
Production Hrs. Annual 4,250
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $189,455 4,388,335 kWh $0.04
Electricity Demand $68,992 9,150 kW-months/year $7.54
Electricity Fees $14,785 - $ -
Natural Gas $119,604 39,929 MMBtu $3.00
TOTAL ENERGY COSTS $422,229
RECOMMENDED SAVINGS* $118,007 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ lb $ $ $ $
01: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$29,011
Cost:
$1,000
- - - - - - - - - - $3,481 425 - - $25,530 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$3,481
425
lb
-
-
$
$25,530
-
$
02: 2.7314 REDUCE VENTILATION AIR Savings:
$6,908
Cost:
$1,000
$321 12,309 - - $6,587 1,709 - - - - - - - - - - $321
12,309
kWh
-
-
kW-months/year
$6,587
1,709
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
03: 3.8122 USE TIGHT-FITTING LIDS ON MATERIAL CONTAINERS TO REDUCE VOC EMISSIONS Savings:
$2,999
Cost:
$1,000
- - - - - - - - - - - - $750 - $2,249 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
$750
-
$
$2,249
-
$
04: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$2,138
Cost:
$5,000
- - - - - - - - - - $2,138 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$2,138
-
lb
-
-
$
-
-
$
05: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$26,499
Cost:
-
- - $27,899 3,522 - - - - - - - - $(-1,400) - - - -
-
kWh
$27,899
3,522
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
$(-1,400)
-
$
-
-
$
06: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$19,520
Cost:
$88,000
- - - - $4,520 1,561 - - - - - - $15,000 - - - -
-
kWh
-
-
kW-months/year
$4,520
1,561
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
$15,000
-
$
-
-
$
07: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$6,085
Cost:
$15,000
$3,947 152,989 $2,138 270 - - - - - - - - - - - - $3,947
152,989
kWh
$2,138
270
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
08: 2.7251 REDUCE AIR CONDITIONING LOAD BY EVAPORATING WATER FROM ROOF Savings:
$2,230
Cost:
$10,230
$3,034 117,526 $2,911 367 - - $(-3,715) 864,000 - - - - - - - - $3,034
117,526
kWh
$2,911
367
kW-months/year
-
-
MMBtu
$(-3,715)
864,000
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
09: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$18,978
Cost:
$3,600
- - - - $18,978 6,326 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$18,978
6,326
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,310
Cost:
$210
$794 30,774 $516 65 - - - - - - - - - - - - $794
30,774
kWh
$516
65
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
11: 3.4151 MINIMIZE WATER USAGE Savings:
$274
Cost:
-
- - - - - - $274 63,750 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$274
63,750
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
12: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$953
Cost:
-
- - - - - - - - $953 264 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$953
264
lb
-
-
lb
-
-
$
-
-
$
13: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$575
Cost:
$450
$575 22,274 - - - - - - - - - - - - - - $575
22,274
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$527
Cost:
$328
$318 12,309 $209 26 - - - - - - - - - - - - $318
12,309
kWh
$209
26
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$118,007
Cost:
$125,818
$8,989 348,181 $33,673 4,250 $30,085 9,596 $(-3,441) 927,750 $953 264 $5,619 425 $14,350 - $27,779 - $8,989
348,181
kWh
$33,673
4,250
kW-months/year
$30,085
9,596
MMBtu
$(-3,441)
927,750
Tgal
$953
264
lb
$5,619
425
lb
$14,350
-
$
$27,779
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Primary Raw Material